Abstract: A dual-crankshaft engine is presented. In one embodiment, the engine includes a first crankshaft and a second crankshaft. The second crankshaft is coupled with the first crankshaft such that the first crankshaft and the second crankshaft are horizontally coplanar. The engine further includes a first piston that is operable to reciprocate in a first horizontal cylinder via coupling with the first crankshaft, and a second piston that is operable to reciprocate in a second horizontal cylinder via coupling with the second crankshaft. The second horizontal cylinder is horizontally collinear with and opposing the first horizontal cylinder.

Abstract: A dual-crankshaft engine is presented. In one embodiment, the engine includes a first crankshaft and a second crankshaft. The second crankshaft is coupled with the first crankshaft such that the first crankshaft and the second crankshaft are horizontally coplanar. The engine further includes a first piston that is operable to reciprocate in a first horizontal cylinder via coupling with the first crankshaft, and a second piston that is operable to reciprocate in a second horizontal cylinder via coupling with the second crankshaft. The second horizontal cylinder is horizontally collinear with and opposing the first horizontal cylinder.

Abstract: An internal combustion engine having two cylinder banks and adjustable camshaft timing is disclosed in which the camshafts in one cylinder bank are adjusted so that there is no net flow from the cylinders to effectively disable the cylinder bank. In particular, exhaust valve timing is advanced so that the maximum valve lift occurs approximately at bottom center between expansion and exhaust strokes and intake valve timing is advanced so that maximum valve lift occurs approximately at bottom center between intake and compression strokes. Also disclosed is an engine in which an intake and an exhaust camshaft on a single bank are coaxial with valve timings adjusted by rotating the inner of the two camshafts with respect to the outer of the two camshafts.

Abstract: A device for selectively changing phase relationship between first and second rotating shafts in an internal combustion engine where the first shaft is secured for rotation with a worm carrier assembly and the second shaft is secured for rotation with a worm gear includes first and second worms disposed for rotation within the worm carrier assembly and having torsional preloads with opposite hands of rotation and meshing with the worm gear. An actuator turns the first and second worms in a first direction to advance rotation of the second shaft relative to the first shaft and turns the first and second worms in a second direction to retard rotation of the second shaft relative to the first shaft.

Abstract: An Oldham-style coupling assembly wherein a driving shaft (12) is rotatably coupled to a driven shaft (32) using a reduced-lash flexible coupling assembly. The coupling assembly includes an intermediate coupling plate (38) stationed between the driven (32) and driving (12) shafts. A driven lug (34) associated with the driven shaft (32) has tapered contact faces (36) and engages a driving slot (40) in the center of the coupling plate (38). Likewise, a pair of diametrically opposed half-lugs (18) associated with the driving shaft (12) engage in respective half slots (42) through a similar tapered interface. Springs (28) backing each of the half lugs (18) establish a continuous axial compression force within the coupling plate (38) to urge seating of the tapered interfaces but without frustrating transverse sliding in the respective slots (40, 42), thereby taking up lash from the system. The lugs (18, 34) are oriented perpendicular relative to each other, so as to simulate a traditional Oldham-style coupling.

Abstract: Systems and methods for managing camshaft dynamic loads associated with actuation of a camshaft-driven auxiliary device in a multiple-cylinder internal combustion engine apply positive and negative torque to the camshaft in a phased relationship relative to actuation of the auxiliary device and optionally relative to actuation of intake or exhaust valves operated by the camshaft.

Abstract: A device for selectively changing phase relationship between first and second rotating shafts in an internal combustion engine where the first shaft is secured for rotation with a worm carrier assembly and the second shaft is secured for rotation with a worm gear includes first and second worms disposed for rotation within the worm carrier assembly and having torsional preloads with opposite hands of rotation and meshing with the worm gear. An actuator turns the first and second worms in a first direction to advance rotation of the second shaft relative to the first shaft and turns the first and second worms in a second direction to retard rotation of the second shaft relative to the first shaft.

Abstract: An internal combustion engine having two cylinder banks and adjustable camshaft timing is disclosed in which the camshafts in one cylinder bank are adjusted so that there is no net flow from the cylinders to effectively disable the cylinder bank. In particular, exhaust valve timing is advanced so that the maximum valve lift occurs approximately at bottom center between expansion and exhaust strokes and intake valve timing is advanced so that maximum valve lift occurs approximately at bottom center between intake and compression strokes. Also disclosed is an engine in which an intake and an exhaust camshaft on a single bank are coaxial with valve timings adjusted by rotating the inner of the two camshafts with respect to the outer of the two camshafts.

Abstract: An Oldham-style coupling assembly wherein a driving shaft (12) is rotatably coupled to a driven shaft (32) using a reduced-lash flexible coupling assembly. The coupling assembly includes an intermediate coupling plate (38) stationed between the driven (32) and driving (12) shafts. A driven lug (34) associated with the driven shaft (32) has tapered contact faces (36) and engages a driving slot (40) in the center of the coupling plate (38). Likewise, a pair of diametrically opposed half-lugs (18) associated with the driving shaft (12) engage in respective half slots (42) through a similar tapered interface. Springs (28) backing each of the half lugs (18) establish a continuous axial compression force within the coupling plate (38) to urge seating of the tapered interfaces but without frustrating transverse sliding in the respective slots (40, 42), thereby taking up lash from the system. The lugs (18, 34) are oriented perpendicular relative to each other, so as to simulate a traditional Oldham-style coupling.

Abstract: A reciprocating internal combustion engine balancing system includes multiple reciprocating balancers attached to the cylinder block at the front and rear ends of the crankshaft. The balancers are driven by cams integrated with the crankshaft cheeks which reciprocate the balancers at 180 crankshaft degrees out of phase with each other so that the pitching couple associated with an engine such as an inline 5 cylinder engine will be cancelled.

Abstract: A crankshaft assembly (18) for a VDIC engine (16) of an automotive vehicle (14) includes a crankshaft (44) integrated within an internal combustion engine (16). The crankshaft (44) has at least two pendulum vibration absorber assemblies (58) integrated therein. Each pendulum vibration absorber assembly (58) includes a counterweight member (60) integrally formed within the crankshaft (44). The counterweight member (60) has a desired counterweight mass for providing, in conjunction with the mass of the assembly (58), first order engine balance. The counterweight member (60) has a pendulum (64) pivotally coupled thereto. The pendulum (64) has a desired mass and geometry for attenuating torsional fluctuation.

Abstract: A crankshaft assembly (18) for a VDIC engine (16) of an automotive vehicle (14) includes a crankshaft (44) integrated within an internal combustion engine (16). The crankshaft (44) has at least two pendulum vibration absorber assemblies (58) integrated therein. Each pendulum vibration absorber assembly (58) includes a counterweight member (60) integrally formed within the crankshaft (44). The counterweight member (60) has a desired counterweight mass for providing, in conjunction with the mass of the assembly (58), first order engine balance. The counterweight member (60) has a pendulum (64) pivotally coupled thereto. The pendulum (64) has a desired mass and geometry for attenuating torsional fluctuation.

Abstract: A coupling assembly 10 which selectively causes a primary mass or flywheel 20 be engaged or be coupled to a crankshaft 18 as a transmission gear assembly 23 moves from a first gear position to a second gear position and which further selectively causes the primary mass or flywheel 20 to be disengaged or disconnected from the crankshaft 18 as the vehicle is accelerated from an idle state, effective to decrease or substantially eliminate acceleration lag.

Abstract: An engine block 10 of an engine 11 has an imbalance therein. The engine 11 is balanced by a balance shaft alternator assembly 20 having a balance shaft 24 that rotates synchronously with the crankshaft. The balance shaft 24 is located at an exterior portion 22 of engine block 10. The balance shaft 24 has a rotor 36 that rotates relative to a stator 42 held in a fixed position relative to engine block 10 and balance shaft 24. Weights 50 may be applied to the balance shaft alternator assembly on balance shaft 24 or on rotor 36 or a combination of the two. The weights 50 balance an imbalance in the engine to smooth out the operating feel of the engine.

Abstract: A variable pressure oil pump assembly for use with a vehicle having a controller includes a pump body having an inlet, an outlet, a valve chamber, a first passage disposed between the inlet and the valve chamber, and a second passage disposed between the outlet and the valve chamber. The assembly further includes a pressure relief valve subassembly having a movable plunger that is disposed at least partially in the valve chamber for controlling flow of oil through the valve chamber so as to control outlet oil pressure at the outlet. A plunger adjustment mechanism is associated with the valve subassembly and adapted to communicate with the controller. The plunger adjustment mechanism is operable to control movement of the plunger based on control signals provided by the controller.

Abstract: A variable pressure oil pump assembly for use with a vehicle having a controller includes a pump body having an inlet, an outlet, a valve chamber, a first passage disposed between the inlet and the valve chamber, and a second passage disposed between the outlet and the valve chamber. The assembly further includes a pressure relief valve subassembly having a movable plunger that is disposed at least partially in the valve chamber for controlling flow of oil through the valve chamber so as to control outlet oil pressure at the outlet. A plunger adjustment mechanism is associated with the valve subassembly and adapted to communicate with the controller. The plunger adjustment mechanism is operable to control movement of the plunger based on control signals provided by the controller.

Abstract: A coupling assembly 10 which selectively causes a primary mass or flywheel 20 be engaged or be coupled to a crankshaft 18 as a transmission gear assembly 23 moves from a first gear position to a second gear position and which further selectively causes the primary mass or flywheel 20 to be disengaged or disconnected from the crankshaft 18 as the vehicle is accelerated from an idle state, effective to decrease or substantially eliminate acceleration lag.

Abstract: A vibration absorption assembly 12 and method for making the same having a base portion 30 which is movably connected to an intermediate portion 32 and to a top portion or cover 32. Assembly 12 contains several apertures or cavities 26 which operatively contain a pair of balls or spherical members 28 which absorb or dampen the vibrations emanating from a rotating member, such as a diesel fuel injection pump 14. Oil 27 is communicated into apertures 26 and is effective to lubricate the moving members 28. Further, portion or member 32 is selectively movable to allow access to several of the cavities or apertures 26 in order to allow fuel injection pump 12 to be removed from the engine 10 by use of fasteners 80, 82, and 84.