Abstract: A tooling assembly suitable for use in infiltrating a fibrous preform comprises an outer tooling fixture and an inner tooling fixture. The outer tooling fixture comprises a first portion removably attached to a second portion, and a first pair of oppositely disposed windows defined by the first portion and the second portion. Each of the first portion and the second portion comprise a base with a recess. The inner tooling fixture comprises a body defined by at least one portion, the body configured to at least partially surround the fibrous preform, a plurality of holes extending through a thickness of the at least one portion, each hole of the plurality of holes having a length (L) and a diameter (D), and a first neck region engageable with a recess of the first portion or the second portion.

Abstract: A tooling assembly suitable for use in infiltrating a fibrous preform comprises an outer tooling fixture with a plurality of outer sidewalls defining an inner volume, each of the plurality of outer sidewalls having an outer wall thickness, and a window extending through the outer wall thickness of at least one outer sidewall of the plurality of sidewalls. The tooling assembly further comprises an inner tooling fixture positioned within the inner volume of the outer tooling fixture, the inner tooling having a plurality of inner sidewalls, each of the plurality of inner sidewalls having an inner wall thickness, and a plurality of holes extending through the inner wall thickness of at least one inner sidewall of the plurality of inner sidewalls. The at least one outer sidewall is positioned adjacent the at least one inner sidewall such that the window overlaps with at least a subset of the plurality of holes in the at least one inner sidewall.

Abstract: A tooling assembly suitable for use in infiltrating a fibrous preform comprises an outer tooling fixture and an inner tooling fixture. The outer tooling fixture comprises a first portion removably attached to a second portion, and a first pair of oppositely disposed windows defined by the first portion and the second portion. Each of the first portion and the second portion comprise a base with a recess. The inner tooling fixture comprises a body defined by at least one portion, the body configured to at least partially surround the fibrous preform, a plurality of holes extending through a thickness of the at least one portion, each hole of the plurality of holes having a length (L) and a diameter (D), and a first neck region engageable with a recess of the first portion or the second portion.

Abstract: A tooling assembly suitable for use in chemical vapor infiltration (CVI) comprises a plurality of tooling fixtures arranged as a tower, with a central channel extending therethrough along a channel axis, and a lid atop the tower and covering the central channel. Each tooling fixture of the plurality of tooling fixtures comprises a plurality of walls defining an internal volume, and a plurality of holes through at least one wall of the plurality of walls, the plurality of holes placing the internal volume in flow communication with an external environment. Each tooling fixture of the plurality of tooling fixtures is in physical contact with an adjacent tooling fixture.

Abstract: A tooling assembly suitable for use in infiltrating a fibrous preform comprises a perforated fixture having a thickness. The fixture comprises a plurality of holes extending through the thickness, and a first counterbore aligned with at least one hole of the plurality of holes, the first counterbore having a first length extending partially through the thickness.

Abstract: A tooling assembly suitable for use in infiltrating a fibrous preform comprises an outer tooling fixture with a plurality of outer sidewalls defining an inner volume, each of the plurality of outer sidewalls having an outer wall thickness, and a window extending through the outer wall thickness of at least one outer sidewall of the plurality of sidewalls. The tooling assembly further comprises an inner tooling fixture positioned within the inner volume of the outer tooling fixture, the inner tooling having a plurality of inner sidewalls, each of the plurality of inner sidewalls having an inner wall thickness, and a plurality of holes extending through the inner wall thickness of at least one inner sidewall of the plurality of inner sidewalls. The at least one outer sidewall is positioned adjacent the at least one inner sidewall such that the window overlaps with at least a subset of the plurality of holes in the at least one inner sidewall.

Abstract: A stator vane formed of CMC has a radially outer platform and a radially inner platform attached to an airfoil. There are a pair of flanges on a side of each of the radially inner platform and radially outer platform which is remote from the airfoil. A first of the pair of flanges is associated with the suction side of the airfoil and a second of the pair of flanges is associated with the pressure side of the airfoil. The flanges extend in a generally axial direction. The first of the pair of flanges extend over at least a majority of the suction side measured between the leading and trailing edge of the airfoil and the second of the pair of flanges extend over at least a majority of the pressure side measured between the leading and trailing edges of the airfoil.

Abstract: A method of fabricating an airfoil fairing for a vane arc segment includes providing a mandrel that necks down through a mandrel neck portion, providing fiber plies around the mandrel to form a tube that defines at least a portion of an airfoil profile of an airfoil section of an airfoil fairing, the fiber plies following the mandrel neck portion such that the tube has a corresponding tube neck portion that necks down to a collar, and removing the mandrel from the tube.

Abstract: A method of fabricating an airfoil fairing for a vane arc segment includes providing a mandrel that necks down through a mandrel neck portion, providing fiber plies around the mandrel to form a tube that defines at least a portion of an airfoil profile of an airfoil section of an airfoil fairing, the fiber plies following the mandrel neck portion such that the tube has a corresponding tube neck portion that necks down to a collar, and removing the mandrel from the tube.

Abstract: A vane arc segment includes an airfoil fairing that has a fairing platform and a hollow airfoil section that extends there from. The hollow airfoil section defines an airfoil profile and surrounds an internal cavity. The fairing platform defines a gaspath side and a non-gaspath side. The airfoil fairing is formed of a fiber-reinforced composite comprised of fiber plies. The fiber plies include at least one cavity fiber ply that is arranged as a tube that circumscribes the internal cavity. The at least one cavity fiber ply extends through the fairing platform and defines at least a portion of an upstanding collar on the non-gaspath side of the fairing platform. The upstanding collar defines a collar profile. The tube necks down through a neck portion such that at least a portion of the collar profile is narrower than the airfoil profile.

Abstract: A vane arc segment includes an airfoil fairing that has a fairing platform and a hollow airfoil section that extends there from. The hollow airfoil section defines an airfoil profile and surrounds an internal cavity. The fairing platform defines a gaspath side and a non-gaspath side. The airfoil fairing is formed of a fiber-reinforced composite comprised of fiber plies. The fiber plies include at least one cavity fiber ply that is arranged as a tube that circumscribes the internal cavity. The at least one cavity fiber ply extends through the fairing platform and defines at least a portion of an upstanding collar on the non-gaspath side of the fairing platform. The upstanding collar defines a collar profile. The tube necks down through a neck portion such that at least a portion of the collar profile is narrower than the airfoil profile.

Abstract: An airfoil piece includes at least one inner ceramic matrix composite ply which defines an internal cavity of an airfoil section and first and second collar projections. At least one inner ceramic matrix composite ply is continuous through the airfoil section and first and second collar projections, first and second platforms at the first and second ends of the airfoil section. The first and second collar projections extend radially past the first and second platforms, respectively. A vane for a gas turbine engine and a method of assembling a vane are also disclosed.

Abstract: A vane arc segment includes an airfoil fairing that has a fairing platform and an airfoil section that extends there from. The fairing platform defines a gaspath side and a non-gaspath side and includes a flange that projects from the non-gaspath side. The airfoil fairing is formed of a fiber-reinforced composite that includes a wishbone-shaped fiber layer structure that has first and second arms that converge and merge into a single leg. The first and second arms are formed of fiber plies comprised of a network of fiber tows. The single leg comprises fiber tows from each of the fiber plies of the first and second arms. The fiber tows of the first arm are interwoven in the single leg with the fiber tows of the second arm. The first arm, the second arm, or the single leg forms at least a portion of the flange.

Abstract: An airfoil piece includes a first vane platform, a second vane platform, and a hollow airfoil section that joins the first vane platform and the second vane platform. The hollow airfoil section includes a collar projection which extends past the first vane platform. The collar projection includes at least one radial tab projecting therefrom. An airfoil assembly and a method of assembling a vane are also disclosed.

Abstract: An airfoil piece includes a first vane platform, a second vane platform, and a hollow airfoil section that joins the first vane platform and the second vane platform. The hollow airfoil section includes a collar projection which extends past the first vane platform. The collar projection includes at least one radial tab projecting therefrom. An airfoil assembly and a method of assembling a vane are also disclosed.

Abstract: An airfoil piece includes at least one inner ceramic matrix composite ply which defines an internal cavity of an airfoil section and first and second collar projections. At least one inner ceramic matrix composite ply is continuous through the airfoil section and first and second collar projections, first and second platforms at the first and second ends of the airfoil section. The first and second collar projections extend radially past the first and second platforms, respectively. A vane for a gas turbine engine and a method of assembling a vane are also disclosed.