Abstract: The invention is generally a system for drying, recycling, and washing off residual resin from three-dimensionally (3D) printed objects. Exemplary systems may include a wash reservoir, a fan module, and one or more air exchange vents. The wash reservoir contains a wash solvent and a propeller fully or partially submerged into the wash solvent. The propeller splashes the wash solvent upwards to disperse on the 3D printed object, thereby largely washing away the resin residue present in the 3D printer object. The fan module is connected to the wash reservoir to create a positive or negative air pressure inside the wash reservoir, thereby redirecting the airflow to the wash reservoir. The air exchange vents are provided between a splash guard and a platform/lid of the wash reservoir to act as an air intake when the fan module blows air out of the wash reservoir and as an exhaust vice versa.

Abstract: A battery pack includes battery cells arranged in an array to form a battery module layer. Multiple layers are vertically stacked with thermal management devices, such as active heat exchangers in the form of battery cold plates, above and below each layer to form a multi-layer battery stack that may be held in compression. The battery cold plates include liquid heat exchange medium passageways, the characteristics of which influence the heating and cooling capabilities of the cold plates. The battery cold plates, including at least arrangement and features of the passageways across the battery cold plate, are optimized to achieve desirable pressure drop and temperature distribution across the cold plates, among other benefits.

Abstract: A system and method for facilitating separation of 3D-printed objects from build platforms. The principle of separation in the present invention involves a build platform configured to be removable or flexible or partially deformable, such that at least a portion of the build platform may be bent or tilted to separate the build platform from the 3D-printed object once the 3D-printing is completed. In some embodiments, a base assembly is adapted to magnetically move a build plate along a surface of the base assembly such that the build plate automatically self-aligns along a boundary of the base assembly and magnetically couples to the base assembly. In some embodiments, a build platform includes a flexible layer with a printable surface and a rigid layer coupled to the flexible layer so that applying a force on the flexible layer deforms a localized portion of the printable surface without deforming the rigid layer.

Abstract: The invention is a device and a method for post-curing a three-dimensionally (3D) printed object. The device includes a curing chamber with a removable platform adapted to house the 3D-printed object. A curing light assembly emits curing light onto the 3D-printed object and an airflow module generates an airflow within the curing chamber. A heating module controls a temperature of the airflow. The airflow module and heating module simultaneously dissipate residual heat from the curing chamber and heat the airflow circulated within the curing chamber to facilitate curing the 3D-printed object. The method includes providing the curing chamber with the curing light, circulating an airflow within the curing chamber, emitting a curing light onto the 3D-printed object, and, simultaneously, heating the airflow circulated within the curing chamber to facilitate curing the 3D-printed object and dissipating a residual heat from the curing chamber.

Abstract: The present subject matter is directed towards a system and a method for selectively post-curing a three-dimensional (3D-printed) object to attain variable properties. The system comprises a selective post-curing chamber coupled to a computer in communication with a database for accessing a digital model or data concerning the 3D-printed object. The chamber comprises a movable light source assembly and a mounting platform for supporting at least one 3D-printed object thereon. A drawer system of the device facilitates the removal of the platform from within the chamber along the chamber longitudinal axis.

Abstract: A system and method for facilitating separation of 3D-printed objects from build platforms. The principle of separation in the present invention involves a build platform configured to be removable or flexible or partially deformable, such that at least a portion of the build platform may be bent or tilted to separate the build platform from the 3D-printed object once the 3D-printing is completed. In some embodiments, a base assembly is adapted to magnetically move a build plate along a surface of the base assembly such that the build plate automatically self-aligns along a boundary of the base assembly and magnetically couples to the base assembly. In some embodiments, a build platform includes a flexible layer with a printable surface and a rigid layer coupled to the flexible layer so that applying a force on the flexible layer deforms a localized portion of the printable surface without deforming the rigid layer.

Abstract: The present subject matter is directed towards a system and a method for selectively post-curing a three-dimensional (3D-printed) object to attain variable properties. The system comprises a selective post-curing chamber coupled to a computer in communication with a database for accessing a digital model or data concerning the 3D-printed object. The chamber comprises a movable light source assembly and a mounting platform for supporting at least one 3D-printed object thereon. The computer includes one or more executable instructions for selectively emitting a curing light onto the 3D-printed object along a predetermined curing toolpath based on the digital model. The curing of the 3D-printed object along the predetermined curing toolpath generates variable properties along different regions of the 3D-printed object.

Abstract: A do-it-yourself dental cosmetic system and method, enabling users to create a temporary dental cosmetic effect. In some embodiments, a kit including a dental cosmetic composition is provided for creating a cosmetic effect on a tooth surface; the user is instructed to mold, smear, or contour the composition, which is adapted to harden onto the tooth surface to create the cosmetic effect. After limited use (e.g., hours rather than days), the user removes the composition from the tooth surface. In some embodiments, a kit includes the composition and instructions for receiving disposable veneers adapted to removably adhere to the tooth with the composition. The service provider receives dental data from the user and creates the disposable veneers based on the data. Instructions are provided to the user for applying the disposable veneers with the composition, and adhering the disposable veneers, each to one tooth, to create a dental cosmetic effect.

Abstract: The present invention concerns a system and reservoir assembly for three-dimensional (3D) printing. The reservoir assembly includes a top frame that may be filled with liquid material, and a tensioned film being held underneath the top frame. The tensioned film may be air permeable and flexible, wherein surfaces of the tensioned film may be micro textured. A bottom frame is coupled to the top frame and secures a transparent or semi-transparent rigid substrate. In exemplary embodiments, one or more filters may be positioned below the tensioned film. The one or more filters may employ a texture that is adapted to control blurring of a projected image during a printing process in order to enhance a surface finish of a 3D-printed object.

Abstract: A system and method of adjusting a dental appliance by modifying a corresponding digital dental appliance model. The system includes an additive manufacturing system (e.g., a 3D printer system) and a controller running software. The system is designed to (i) 3D print a dental appliance using an initial digital dental appliance model, (ii) determine any portions of the printed dental appliance that may require modification, (iii) automatically adjust the appliance's digital model by performing pixel offsetting to implement a modification, and (iv) reprint the appliance using the modified digital model.

Abstract: A system and method of non-planar slicing and three-dimensional (3D) printing of objects with at least one overhang structure. The system includes slicing software that performs non-planar slicing of the object's corresponding digital file, and control software that tilts the 3D printer's build platform during the printing of the overhang structure in accordance with the non-planar slicing information.

Abstract: A system and method of adjusting a dental appliance by modifying a corresponding digital dental appliance model. The system includes an additive manufacturing system (e.g., a 3D printer system) and a controller running software. The system is designed to (i) 3D print a dental appliance using an initial digital dental appliance model, (ii) determine any portions of the printed dental appliance that may require modification, (iii) automatically adjust the appliance's digital model by performing pixel offsetting to implement a modification, and (iv) reprint the appliance using the modified digital model.

Abstract: The invention is generally a nasal pharyngeal and oral swab that may be mass-produced via three-dimensional (3D) printing. To achieve the right materials for 3D printing the swabs, exemplary embodiments employ a set of materials that result in a rigid structure that has bendable properties (at least in the neck or stem region of the swab), but more rigid and bridle properties at a breakpoint of the swab. In exemplary embodiments, this may be achieved by constructing the device of a first photosensitive material that is generally soft and bendable when cured, and a second photosensitive material that is generally rigid and brittle when cured, wherein the soft bendable material comprises of about 70% to 90% of the photosensitive composition used to 3D print the swab, and the rigid and brittle material comprises of about 30% to 10% of the photosensitive composition used to 3D print the swab.

Abstract: A system and method for facilitating separation of 3D-printed objects from build platforms. The principle of separation in the present invention involves a build platform configured to be removable or flexible or partially deformable, such that at least a portion of the build platform may be bent or tilted to separate the build platform from the 3D-printed object once the 3D-printing is completed. In some embodiments, a base assembly is adapted to magnetically move a build plate along a surface of the base assembly such that the build plate automatically self-aligns along a boundary of the base assembly and magnetically couples to the base assembly. In some embodiments, a build platform includes a flexible layer with a printable surface and a rigid layer coupled to the flexible layer so that applying a force on the flexible layer deforms a localized portion of the printable surface without deforming the rigid layer.

Abstract: A system and method for facilitating separation of 3D-printed objects from build platforms. The principle of separation in the present invention involves a build platform configured to be removable or flexible or partially deformable, such that at least a portion of the build platform may be bent or tilted to separate the build platform from the 3D-printed object once the 3D-printing is completed. In some embodiments, a base assembly is adapted to magnetically move a build plate along a surface of the base assembly such that the build plate automatically self-aligns along a boundary of the base assembly and magnetically couples to the base assembly. In some embodiments, a build platform includes a flexible layer with a printable surface and a rigid layer coupled to the flexible layer so that applying a force on the flexible layer deforms a localized portion of the printable surface without deforming the rigid layer.

Abstract: The invention is generally a system for washing off residual resin from objects which are three-dimensionally (3D) printed through a vat polymerization (VP) process. Exemplary systems may include a solvent receptacle, a wash reservoir in fluid communication with the solvent receptacle, and a controller configured to pump a solvent from the solvent receptacle to the wash reservoir for washing off residual resin from a 3D-printed object. Exemplary methods may include pumping a first solution of a plurality of solvent solutions from the solvent receptacle to the wash reservoir, dispersing the first solution onto the 3D-printed object, pumping the first solution from the wash reservoir to the solvent receptacle, pumping a second solution of the plurality of solvent solutions from the solvent receptacle to the wash reservoir, and dispersing the second solution onto the 3D-printed object.

Abstract: The present subject matter is directed towards a system and a method for selectively post-curing a three-dimensional (3D-printed) object to attain variable properties. The system comprises a selective post-curing chamber coupled to a computer in communication with a database for accessing a digital model or data concerning the 3D-printed object. The chamber comprises a movable light source assembly and a mounting platform for supporting at least one 3D-printed object thereon. The computer includes one or more executable instructions for selectively emitting a curing light onto the 3D-printed object along a predetermined curing toolpath based on the digital model. The curing of the 3D-printed object along the predetermined curing toolpath generates variable properties along different regions of the 3D-printed object.

Abstract: The present invention concerns a system and reservoir assembly for three-dimensional (3D) printing. The reservoir assembly includes a top frame that may be filled with liquid material, and a tensioned film being held underneath the top frame. The tensioned film may be air permeable and flexible, wherein surfaces of the tensioned film may be micro textured. A bottom frame is coupled to the top frame and secures a transparent or semi-transparent rigid substrate. A permeable substrate is sandwiched between the tensioned film secured to the top frame and the transparent or semi-transparent rigid substrate secured to the bottom frame.

Abstract: The invention is generally a system for drying, recycling, and washing off residual resin from three-dimensionally (3D) printed objects. Exemplary systems may include a wash reservoir, a fan module, and one or more air exchange vents. The wash reservoir contains a wash solvent and a propeller fully or partially submerged into the wash solvent. The propeller splashes the wash solvent upwards to disperse on the 3D printed object, thereby largely washing away the resin residue present in the 3D printer object. The fan module is connected to the wash reservoir to create a positive or negative air pressure inside the wash reservoir, thereby redirecting the airflow to the wash reservoir. The air exchange vents are provided between a splash guard and a platform/lid of the wash reservoir to act as an air intake when the fan module blows air out of the wash reservoir and as an exhaust vice versa.

Abstract: A system and method of producing dental appliances is provided. The system includes a 3D printer system and one or more additional additive manufacturing systems. The additional additive manufacturing systems are designed to add one or more layers of materials to dental appliances printed using the 3D printer system. By adding the layers of materials to the 3D printed appliance, the physical and mechanical properties of the 3D printed appliance are modified as required.