Abstract: A print processing system for introducing dry register presetting among a plurality of print stations prior to mounting web on the printing device in all conditions before starting a print job; and also automatically controlling print registration using intelligent sensor(s) for minimizing disturbances caused due to transmission losses and distortion in transfer of analog signals. The intelligent sensor is capable of detecting and evaluating the register errors as well as initiating the correction commands in response to self-evaluated register errors. The print processing system is capable of comprehensively compiling, monitoring and displaying the real-time data including all the local machine parameters, print misregistration values and the performance for each printing station. The method of achieving dry presetting and controlling the print misregistration is also provided.