Abstract: An electro-composite tribological coating for coating a flexible or compliant structure, for example a structural seal, includes a cobalt and cobalt alloy base containing a fine dispersion of tribologically suitable particles such as chromium carbide (Cr3C2), silicon carbide (SiC), carbon graphite, and the like, which can be deposited directly on the outer surface of the seal as a near-net shape coating requiring little or no mechanical polishing or grinding. The coating is deposited on the seal in one embodiment by an electrolytic bath. In this manner, a near-net shape coating of a desirable thickness, for example having a thickness of about 0.005? and a desirable surface finish can be achieved in the as-plated condition with little or no additional polishing or grinding after coating.

Abstract: A composition and process for forming an electrodeposited coating comprising a co-deposit of a metal and MCrAlY particles. The composition includes a metal and a MCrAlY particles, and the electrodeposited coating comprises a metal matrix and MCrAlY particles dispersed in the matrix. In one aspect, a coating is provided that exhibits excellent oxidation resistance and tribological characteristics at high temperatures, including up to at least about 1350° F. A high temperature coating may comprise a nickel/cobalt alloy matrix comprising MCrAlY particles and chromium carbide particles dispersed in the nickel/cobalt matrix.

Abstract: A metallic seal design that reduces manufacturing costs by minimizing production steps and also lowers the sealing force by incorporating a thin-wall, high height/width ratio annular column. The seal has two horizontal ribs which constrain the thin-wall column from unstable buckling to thereby reduce or eliminate the tendency of the sealing dams to become inclined to sealing flange surfaces.

Abstract: The invention provides a method and system for electrolytically coating an article. The method includes providing an article to be coated and disposing the article in an electrolytic cell. The cell includes an anode, a cathode in operable communication with the article, and an electrolyte bath. During electrolysis, the electrolyte bath comprises cobalt ions, phosphorous acid, and tribological particles selected from the group consisting of refractory materials, solid lubricants and mixtures thereof dispersed therein. The method further includes applying steady direct electric current through the anode, the electrolyte bath and the cathode to coat the article with cobalt, phosphorous and the tribological particles. An improved composition of matter is also provided that may be used as a coating, or the composition may be electroformed on a mandrel to form an article made from the composition of matter.

Abstract: A brush seal for sealing gaps, such as those found in gas turbine engines, includes a plurality of metallic bristles mechanically captured by a support member. The support member includes at least one flexible plate extending at least substantially along the bristle length of the plurality of bristles. The support member is constructed and arranged to support the plurality of metallic bristles during operation.

Abstract: A composite seal for sealing in high temperature applications includes an inner spring for controlling the sealing load or the spring rate, and an outer jacket for providing a sealing surface. In one embodiment, the inner spring, which be made from cast blade alloys, includes a plurality of flexible fingers which are inclined with respect to a longitudinal axis of the outer jacket having a continuous outer sealing surface. The spring rate of the jacket is preferably at least about 50% less than the spring rate of the spring in order to achieve desired sealing. In one embodiment, one or more of the flexible fingers a single crystal construction and are supported by a holding ring. The axis of the finger may preferably be positioned parallel to a softer crystallographic direction of the blade alloy of the finger.

Abstract: The present invention provides a ceramic brush seal including a plurality of ceramic bristles and a support member supporting the plurality of ceramic bristles. Each of the plurality of ceramic bristles extending from a first end to a second end. The plurality of bristles are bent over the support member such that the first end and the second end form a brushing surface on a side of the support member and a fold on an other side of the support member. The plurality of ceramic bristles is made from a ceramic material selected to operate at temperatures in excess of 1500° F.

Abstract: A process chamber 10 comprising a container (12), a lid (14), and a sealed interface (16) therebetween. The container's interface surface (30) and/or the lid's interface surface (32) includes at least one groove (36) in which a seal (40) is situated. The seal (40) comprises an elastomeric element (50) and a metallic element (60). The elastomeric element (50) and the metallic element (60) can be arranged and adapted to seal the chamber's interface (16) sequentially during its conversion to a sealed condition. And/or the elastomeric element (50) and the metallic element (60) can be arranged and adapted to seal the chamber's interface in series once the lid (14) is in its sealed condition.

Abstract: A spring seal for sealing in high temperature applications includes a jacket and a spring member disposed within the jacket. The spring member is constructed to control a sealing load or spring rate of the spring seal relative to opposing flanges while the jacket is constructed to provide a sealing surface relative to the opposing flanges. The spring member is manufactured from a cast blade alloy, thereby allowing the spring member to maintain its spring back characteristics at relatively high temperatures of about 1300° F. and greater. Accordingly, the spring member minimizes the formation of a leak path between the spring seal and the opposing flanges. In one embodiment, the spring member is manufactured with a substantially U-shaped cross-section. With such a configuration, the spring seal provides substantially balanced, opposing forces on the jacket to minimize the formation of gaps between the spring seal and the flanges.

Abstract: A non-contacting seal for sealing in high temperature applications includes at least one segment having an inner pad with a hydrodynamic/hydrostatic lift-off geometry enabling the seal to run in a non-contact mode, and at least one finger spring supported on the pad that aids in making the seal radially compliant while also being axially stiff, compared to the radial direction. In one embodiment, multiple segments are supported on a support member spaced from the pad to form a gap (g) therebetween. The pad preferably includes a wear resistant layer on its inner diameter (ID) which prevents excessive wear of the pad. In one embodiment, the hydrodynamic/hydrostatic lift-off geometry is in the form of a groove formed on the inner pad. A cover may also be provided between inner pads at the ID and the support ring at the outer diameter OD in order to prevent leakage through the gap.

Abstract: A non-metallic brush seal for use in high temperature applications includes a plurality of bristles fabricated from polymeric or ceramic materials that are twisted together along the length of the bristles.

Abstract: The invention provides a method and system for electrolytically coating an article. The method includes providing an article to be coated and disposing the article in an electrolytic cell. The cell includes an anode, a cathode in operable communication with the article, and an electrolyte bath. During electrolysis, the electrolyte bath comprises cobalt ions, phosphorous acid, and tribological particles selected from the group consisting of refractory materials, solid lubricants and mixtures thereof dispersed therein. The method further includes applying steady direct electric current through the anode, the electrolyte bath and the cathode to coat the article with cobalt, phosphorous and the tribological particles. An improved composition of matter is also provided that may be used as a coating, or the composition may be electroformed on a mandrel to form an article made from the composition of matter.

Abstract: A non-contacting seal for sealing in high temperature applications includes at least one segment having an inner pad with a hydrodynamic/hydrostatic lift-off geometry enabling the seal to run in a non-contact mode, and at least one finger spring supported on the pad that aids in making the seal radially compliant while also being axially stiff, compared to the radial direction. In one embodiment, multiple segments are supported on a support member spaced from the pad to form a gap (g) therebetween. The pad preferably includes a wear resistant layer on its inner diameter (ID) which prevents excessive wear of the pad. In one embodiment, the hydrodynamic/hydrostatic lift-off geometry is in the form of a groove formed on the inner pad. A cover may also be provided between inner pads at the ID and the support ring at the outer diameter OD in order to prevent leakage through the gap.

Abstract: A metallic seal includes a cold formed substrate layer and one or more additional layers. At least one of the layers offers improved resistance to high temperature stress relaxation.

Abstract: A metallic seal includes a cold formed substrate layer and one or more additional layers. At least one of the layers offers improved resistance to high temperature stress relaxation.

Abstract: A composite seal for sealing in high temperature applications includes an inner spring for controlling the sealing load or the spring rate, and an outer jacket for providing a sealing surface. In one embodiment, the inner spring, which be made from cast blade alloys, includes a plurality of flexible fingers which are inclined with respect to a longitudinal axis of the outer jacket having a continuous outer sealing surface. The spring rate of the jacket is preferably at least about 50% less than the spring rate of the spring in order to achieve desired sealing. In one embodiment, one or more of the flexible fingers a single crystal construction and are supported by a holding ring. The axis of the finger may preferably be positioned parallel to a softer crystallographic direction of the blade alloy of the finger.

Abstract: A brush shroud assembly for reducing the tip clearance between a rotating blade and an engine casing is disclosed. The assembly includes a plurality of bristle packs supported within a housing such that the bristle distribution at the inner diameter of the bristle packs is substantially continuous. The continuous surface is created by mounting the bristles packs within a housing such that the packs are flared, i.e. width at the outer diameter of the bristle pack is smaller than that at the inner diameter. Various embodiments are disclosed for mounting the flared bristle packs to form a substantially continuous inner diameter. The bristle strips may be mounted in one or more annular rings, may be secured within one or more channels in the housing, the bristle packs may be formed into a tufted ring, or any of these may be utilized in combination with a backplate supporting an abradable seal, i.e. a hybrid design.

Abstract: Multiple Subscription Service (MSS) expands the functional operational area of a wireless phone that is initially limited for use within one Short Distance Calling Area (SDCA) under one subscription agreement. MSS supports multiple wireless subscriptions for a single handset, thereby allowing the handset to function in multiple SDCAs. In addition, MSS allows for the automatic self-subscription of the handset in an unsubscribed area. MSS therefore enables roaming like service for wireless phones that are initially limited for use within a particular subscription area.

Abstract: A brush seal assembly including a bristle strip having a plurality of bristles mounted at an angle to at least one rail, and an annular holder for supporting the bristle strip is provided. In one embodiment, the bristle strip is flexible such that the strip can be readily bent by hand and the annular holder is preferably U-shaped. The brush seal assembly may be utilized with conventional mounting techniques, and may be mounted within a unitary or segmented holder. Once installed, the brush seal assembly acts as a static and dynamic seal in order to seal the gap between a high pressure source and a low pressure source.

Abstract: A brush shroud assembly for reducing the tip clearance between a rotating blade and an engine casing is disclosed. The assembly includes a plurality of bristle packs supported within a housing such that the bristle distribution at the inner diameter of the bristle packs is substantially continuous. The continuous surface is created by mounting the bristles packs within a housing such that the packs are flared, i.e. width at the outer diameter of the bristle pack is smaller than that at the inner diameter. Various embodiments are disclosed for mounting the flared bristle packs to form a substantially continuous inner diameter. The bristle strips may be mounted in one or more annular rings, may be secured within one or more channels in the housing, the bristle packs may be formed into a tufted ring, or any of these may be utilized in combination with a backplate supporting an abradable seal, i.e. a hybrid design.