Abstract: The disclosed technology includes a method for identifying and determining a fault or a potential fault in an air system having an outdoor unit and an indoor unit in fluid communication via a refrigerant circuit. The method can include receiving, from a sensor, vibration data indicative of one or more sounds or vibrations detected by at least a portion of the refrigerant circuit. The method can include identifying, based at least in part on the vibration data and stored baseline vibration data, an abnormality in the vibration data. The abnormality can be indicated by vibration data indicative of a frequency that is outside a range of acceptable frequencies. The method can include analyzing the identified abnormality according to a predetermined set of evaluation factors to determine the fault or the potential fault.

Abstract: The present disclosure provides a drain assembly for a heat exchanger system. The drain assembly includes a bracket, a drain pan detachably coupled to the bracket, and a support member detachably coupled to the drain pan. The drain pan defines one or more drain channels extending longitudinally therealong. The support member includes a central portion and two or more arms extending outwardly from the central portion, the two or more arms configured to support a heat exchanger thereon. With such arrangement, at least a portion of the drain pan is disposed between the support member and the bracket, such that load of the heat exchanger is transferred from the support member to the bracket via the drain pan.

Abstract: The present disclosure provides a drain assembly for an AC furnace coil unit. The drain assembly includes a drain pan defining one or more drain channels extending longitudinally therealong, and an arcuate heat shield detachably coupled to the drain pan. The arcuate heat shield extends along a length of the drain pan. The arcuate heat shield is configured to define a cavity between an inner surface thereof and the drain pan, and distribute airflow, incident on an outer surface thereof, along longitudinal sides of the drain pan.

Abstract: The present disclosure provides a fan including a hub and multiple fan blades coupled to the hub and located circumferentially along the hub. Each fan blade extends between a root and a tip edge thereof and includes a first portion inclined at a first predefined angle with respect to the hub. The first portion induces an axial flow of air. The fan blade also includes a second portion extending from the first portion and between a leading edge and a trailing edge of the fan blade. The second portion is embodied as an airfoil defining an angle of attack to induce a radial inward flow of air. A radius of curvature of a trailing edge segment of the second portion is less than a radius of curvature of a leading edge segment of the second portion.

Abstract: The disclosed technology includes devices and methods for optimizing refrigerant flow in a heat exchanger. The disclosed technology can include a heat exchanger unit that has a first heat exchanger coil that experiences a first airflow of air passing over the first heat exchanger coil and a second heat exchanger coil that experiences a second airflow of air passing over the second heat exchanger coil. The first airflow can be less than the second air flow. The disclosed technology can include distributor tubes in fluid communication with the heat exchanger coils to direct a flow of refrigerant from an expansion valve to the heat exchanger coils. The first distributor tube can reduce a flow rate of refrigerant to the first heat exchanger coil such that a greater amount of refrigerant is directed to the second heat exchanger coil and refrigerant exits each heat exchanger coil as a superheated vapor.

Abstract: The disclosed technology includes a method for identifying and determining a fault or a potential fault in an air system having an outdoor unit and an indoor unit in fluid communication via a refrigerant circuit. The method can include receiving, from a sensor, vibration data indicative of one or more sounds or vibrations detected by at least a portion of the refrigerant circuit. The method can include identifying, based at least in part on the vibration data and stored baseline vibration data, an abnormality in the vibration data. The abnormality can be indicated by vibration data indicative of a frequency that is outside a range of acceptable frequencies. The method can include analyzing the identified abnormality according to a predetermined set of evaluation factors to determine the fault or the potential fault.

Abstract: Systems and methods for improved heat exchange performance are disclosed. The system can include a first slab of refrigerant tubes having an upstream side and a downstream side. The system can further include a second slab of refrigerant tubes having an upstream side and a downstream side. The system can additionally include an airflow distribution device configured to distribute air along the first and second slabs. Further, the downstream side of first slab can be set apart a first distance from the downstream side of the second slab and the upstream side of the first slab can be attached to the upstream side of the second slab. The airflow distribution device can include a perforated plate having perforations of various dimensions or various sized vanes positioned in the path of airflow.