Abstract: A circuit breaker includes a crank for coupling a rotary arm breaker mechanism to the cradle. The crank has a protrusion which cooperates with a handle yoke to restrict movement of the operating handle when the contacts of the circuit breaker are welded. The crank protrusion is arranged such that it does not interfere with the handle under normal operating conditions.

Abstract: An electrically isolated rotor assembly for a cassette assembly of a circuit breaker includes a rotor having a first side and an opposing second side, a first isolation cap disposed on the first side, a second isolation cap disposed on the second side. Each isolation cap preferably includes a centrally located knob with a bushing surrounding each knob, wherein the bushings are sized for securement within apertures within first and second cassette half pieces.

Abstract: A circuit breaker includes a housing, an operating mechanism, and a cassette. The cassette includes a separable current path having a movable contact arm, two arc receptors each disposed for receiving an electrical arc in response to a short circuit overcurrent condition, and two slot motors each disposed proximate the movable contact arm for magnetically driving the movable contact arm to a blown open position in response to a short circuit overcurrent condition. The slot motors each have two side legs opposing each other and defining a space therebetween for receiving the movable contact arm, each side leg having a magnetic core and an insulative layer and being biased toward the interior of the side walls of the cassette, wherein each side leg is restrained from being magnetically attracted toward the movable contact arm during a short circuit condition.

Abstract: A multipole cassette assembly having a center pole cassette assembly includes a first side and a second side, a first outer pole cassette assembly having a first side and a second side, a first spacer interlocking receptacle positioned on one of the first side of the center pole cassette assembly and the second side of the first outer pole cassette assembly, and a first interlocking spacer positioned on one of the first side of the center pole cassette assembly and the second side of the first outer pole cassette assembly, wherein the first interlocking spacer is engaged with the first spacer interlocking receptacle. A method for maintaining spacing between poles of the multipole cassette assembly includes providing an interlocking spacer on the first cassette assembly, providing an interlocking receptacle on a second cassette assembly, and engaging the interlocking spacer with the interlocking receptacle.

Abstract: A molded insulator cover for a circuit breaker molded case includes a terminal connector attachable to the strap terminal. The terminal connector is disposed in the circuit breaker molded case and an insulator discrete from the molded case is disposed around the terminal connector. The insulator is trapped into the circuit breaker molded case by attachment of the terminal connector to the strap terminal. The insulator is configured to be used with a plurality of different field installable terminal connectors.

Abstract: An assembly for interacting with a circuit breaker operating mechanism of a circuit breaker including a housing and a pair of contacts within the housing, the operating mechanism arranged to separate the pair of contacts upon the occurrence of a trip event is disclosed. The assembly includes a plurality of linkages arranged to transmit mechanical energy from the operating mechanism to a plunger of an accessory device for changing a state thereof. The system of linkages is configured to compensate for any over-travel resulting from possible tolerance variations.

Abstract: A molded insulator cover for a circuit breaker molded case includes a terminal connector attachable to the strap terminal. The terminal connector projects outwardly from the circuit breaker molded case and an insulator discrete from the molded case is disposed around the terminal connector. The insulator is trapped into the circuit breaker molded case by attachment of the terminal connector to the strap terminal. The insulator is configured to be used with a plurality of different field installable terminal connectors.

Abstract: A circuit breaker includes a crank for coupling a rotary arm breaker mechanism to the cradle. The crank has a protrusion which cooperates with a handle yoke to restrict movement of the operating handle when the contacts of the circuit breaker are welded. The crank protrusion is arranged such that it does not interfere with the handle under normal operating conditions.

Abstract: An electrically isolated rotor assembly for a cassette assembly of a circuit breaker includes a rotor having a first side and an opposing second side, a first isolation cap disposed on the first side, a second isolation cap disposed on the second side. Each isolation cap preferably includes a centrally located knob with a bushing surrounding each knob, wherein the bushings are sized for securement within apertures within first and second cassette half pieces.

Abstract: A multipole cassette assembly having a center pole cassette assembly includes a first side and a second side, a first outer pole cassette assembly having a first side and a second side, a first spacer interlocking receptacle positioned on one of the first side of the center pole cassette assembly and the second side of the first outer pole cassette assembly, and a first interlocking spacer positioned on one of the first side of the center pole cassette assembly and the second side of the first outer pole cassette assembly, wherein the first interlocking spacer is engaged with the first spacer interlocking receptacle. A method for maintaining spacing between poles of the multipole cassette assembly includes providing an interlocking spacer on the first cassette assembly, providing an interlocking receptacle on a second cassette assembly, and engaging the interlocking spacer with the interlocking receptacle.

Abstract: A molded case, cassette type circuit breaker for a multi-pole electrical distribution circuit includes a number of cassettes equal to the number of poles in the multi-pole electrical distribution circuit and a pin disposed through each cassette. The pin is formed from a dielectric material. The pin may be further disposed through a portion of an operating mechanism for aligning the cassettes and the operating mechanism. Each cassette may include a rotor, a pair of electrical contacts, and a contact arm supported in the cassette by the rotor. In this embodiment, the pin may be a cross pin that extends between each rotor. The dielectric material may include phenolic, melamine, silicone, epoxy, polyester, fiberglass and the like. Alternatively, the pin includes a steel bar coated with the dielectric material, where the dielectric material may include, for example, epoxy, silicon, Teflon, and the like. A pair of end caps may be disposed over end surfaces of the rotor.

Abstract: An assembly for interacting with a circuit breaker operating mechanism of a circuit breaker including a housing and a pair of contacts within the housing, the operating mechanism arranged to separate the pair of contacts upon the occurrence of a trip event is disclosed. The assembly includes a plurality of linkages arranged to transmit mechanical energy from the operating mechanism to a plunger of an accessory device for changing a state thereof. The system of linkages is configured to compensate for any over-travel resulting from possible tolerance variations.

Abstract: A circuit breaker includes a housing, an operating mechanism, and a cassette. The cassette includes a separable current path having a movable contact arm, two arc receptors each disposed for receiving an electrical arc in response to a short circuit overcurrent condition, and two slot motors each disposed proximate the movable contact arm for magnetically driving the movable contact arm to a blown open position in response to a short circuit overcurrent condition. The slot motors each have two side legs opposing each other and defining a space therebetween for receiving the movable contact arm, each side leg having a magnetic core and an insulative layer and being biased toward the interior of the side walls of the cassette, wherein each side leg is restrained from being magnetically attracted toward the movable contact arm during a short circuit condition.

Abstract: An assembly for interacting with a circuit breaker operating mechanism of a circuit breaker including a housing and a pair of contacts within the housing, the operating mechanism arranged to separate the pair of contacts upon the occurrence of a trip event is disclosed. The assembly includes a plurality of linkages arranged to transmit mechanical energy from the operating mechanism to a plunger of an accessory device for changing a state thereof. The system of linkages is configured to compensate for any over-travel resulting from possible tolerance variations.