Abstract: A method of forming a glass article includes drawing a glass ribbon from a draw housing in a downstream direction, heating portions of only a bead of the glass ribbon to form compressive stress regions in the bead, scoring the glass ribbon to form a score line on which the glass ribbon is broken. The bead is heated at a position upstream from the score line. An apparatus for manufacturing a glass article includes a draw housing for forming a glass ribbon having a bead, a heating apparatus with a heat source for forming compressive stress regions in portions of only the bead of the glass ribbon, and a scoring apparatus that forms a score line on which the glass ribbon is broken to form the glass article. The heat source moves downstream simultaneously with the glass ribbon.

Abstract: Method and apparatus for laser scoring a sheet material. An elongated laser beam having S-mode intensity profile in the width direction and a flat-top-mode profile in the length direction is used to achieve high precision scoring. The invention can be used for scoring large-size glass substrates for LCD displays.

Abstract: Methods and apparatus provide for supporting a source glass sheet and defining an at least partially non-straight cutting line that establishes a closed pattern that circumscribes a desired final shape; scoring the glass sheet at an initiation line using a mechanical scoring device; applying a laser beam to the glass sheet starting at the initiation line and continuously moving the laser beam relative to the glass sheet along the cutting line to elevate a temperature of the glass sheet at the cutting line to a substantially consistent temperature, where the laser beam is of a circular shape; and applying a cooling fluid simultaneously with the application of the laser beam, such that the cooling fluid at least reduces the temperature of the glass sheet in order to propagate a fracture in the glass sheet along the cutting line.

Abstract: A method for cutting a flexible glass ribbon includes directing the flexible glass ribbon to a flexible glass cutting apparatus including a laser. The flexible glass ribbon includes a first broad surface and a second broad surface that extend between a first edge and a second edge of the flexible glass ribbon. A laser beam is directed from the laser onto a region of the flexible glass ribbon. A crack is formed through the flexible glass ribbon using the laser beam. The crack is propagated along the flexible glass ribbon using the laser beam and a local mechanical deformation in the flexible glass ribbon.

Abstract: Methods and apparatus provide for sourcing a glass web, the glass web having a length and a width transverse to the length; continuously moving the glass web from the source to a destination in a transport direction along the length of the glass web; and cutting the glass web at a cutting zone into at least first and second glass ribbons as the glass web is moved from the source to the destination, the first glass ribbon having a first width and the second glass ribbon having a second width, where the first and second widths are not equal.

Abstract: Methods and apparatus provide for supporting a source glass sheet and defining an at least partially non-straight cutting line that establishes a closed pattern that circumscribes a desired final shape; scoring the glass sheet at an initiation line using a mechanical scoring device; applying a laser beam to the glass sheet starting at the initiation line and continuously moving the laser beam relative to the glass sheet along the cutting line to elevate a temperature of the glass sheet at the cutting line to a substantially consistent temperature, where the laser beam is of a circular shape; and applying a cooling fluid simultaneously with the application of the laser beam, such that the cooling fluid at least reduces the temperature of the glass sheet in order to propagate a fracture in the glass sheet along the cutting line.

Abstract: This disclosure describes a process for strengthening, by ion-exchange, the edges of an article separated from a large glass sheet after the sheet has been ion-exchanged to strengthen by exposing only the one or a plurality of the edges of the separated article to an ion-exchange medium (for example without limitation, a salt, paste, frit, glass) while the glass surface is maintained at temperatures less than 200° C.

Abstract: Methods and apparatus are provided for forming an initiation flaw (111) in the surface (114) of a glass sheet or glass ribbon (13). The initiation flaw (111) is used in connection with a laser light beam (121) and a cooling area produced by a cooling nozzle (119) to from a score line (115) in the surface (114) of the sheet or ribbon (13). The initiation flaw (111) is formed by a mechanical scoring head (20) which is carried by moving carriage (14) and which undergoes retrograde motion (19) relative to the carriage (14) so as to increase the time available for forming the initiation flaw (111).

Abstract: A method of cutting a glass article includes translating a laser beam relative to a first surface of the glass article. The laser beam includes a beam waist having a center. The center of the beam waist of the laser beam is positioned at or below a second surface of the glass article. The laser beam creates a plurality of defects along a score line in the glass article such that the plurality of defects extends a distance into the glass article, and at least some individual defects of the plurality of defects are non-orthogonal to the first surface of the glass article and are biased in a direction of translation of the laser beam. Glass articles having edge defects are also disclosed.

Abstract: Methods and apparatus are provided for forming an initiation flaw (111) in the surface (114) of a glass sheet or glass ribbon (13). The initiation flaw (111) is used in connection with a laser light beam (121) and a cooling area produced by a cooling nozzle (119) to from a score line (115) in the surface (114) of the sheet or ribbon (13). The initiation flaw (111) is formed by a mechanical scoring head (20) which is carried by moving carriage (14) and which undergoes retrograde motion (19) relative to the carriage (14) so as to increase the time available for forming the initiation flaw (111).

Abstract: A method is provided for separating or dividing strengthened glass articles, particularly strengthened glass sheets, into at least two pieces, one of which has a predetermined shape and/or dimension. A flaw is initiated in the glass at a depth that is greater than the depth of the strengthened surface layer of the glass, and a vent extending from the flaw is created at a vent depth that is greater than the depth of and outside the strengthened surface layer to at least partially separate the glass. In one embodiment, the vent is generated by treating the glass with a laser to heat the glass to a temperature in a range from about 50° C. below the strain point of the glass up to a temperature between the strain point and the anneal point of the glass. A glass article having at least one strengthened surface and at least one edge having an average edge strength of at least 200 MPa is also described.

Abstract: Methods of fabricating a glass ribbon comprise the step of bending a glass ribbon in a cutting zone to provide a bent target segment with a bent orientation in the cutting zone. The methods further include the step of severing at least one of the edge portions from the central portion of the bent target segment within the cutting zone. Further methods are provided including the step of bending a glass ribbon in a bending zone downstream from a downward zone, wherein the glass ribbon includes an upwardly concave surface through the bending zone. The methods further include the step of severing at least one of the edge portions from the central portion of a target segment within the bending zone.

Abstract: Disclosed are systems and methods for separating a glass sheet along a predetermined line. Laser beams are generated and shaped into elongated laser beams. Arm members are provided that are pivotally coupled together to form a chain of arm members. Each elongated laser beam is directed therefrom a respective laser beam toward the glass sheet to form a contiguous chain of elongated laser beams thereon a surface of the glass sheet. The arm members can be moved to move the contiguous chain of elongated laser beams along the predetermined line to scoring the glass sheet along the predetermined line.

Abstract: This disclosure describes a process for strengthening, by ion-exchange, the edges of an article separated from a large glass sheet after the sheet has been ion-exchanged to strengthen by exposing only the one or a plurality of the edges of the separated article to an ion-exchange medium (for example without limitation, a salt, paste, frit, glass) while the glass surface is maintained at temperatures less than 200° C.

Abstract: A method of cutting glass that prevents uncontrolled crack propagation when high background stress is present, either in the form of thermal residual stress, external mechanical stress or a combination thereof. The method includes masking an edge of the glass by blocking the beam using highly reflective or absorptive material located near the glass surface, or deposited on the surface in a form of a thin film (or highly reflective paint) to prevent uncontrolled crack initiation and propagation starting from the glass edge. The initiation of the laser scoring is located at a predetermined distance from the glass edge. Yet another aspect of the invention embodies stopping propagation of the vent at the exiting end of the score line.

Abstract: Method and apparatus for laser scoring a sheet material. An elongated laser beam having S-mode intensity profile in the width direction and a flat-top-mode profile in the length direction is used to achieve high precision scoring. The invention can be used for scoring large-size glass substrates for LCD displays.

Abstract: Disclosed are systems for scoring non-flat materials including non-flat glass sheets (1000). In one embodiment, a laser scoring system is described. The laser scoring system includes a laser (102) and an optical head (106). The optical head (106) is configured to receive output from the laser (102) and focus the output into an elongated laser beam having a beam waist and an extended focal depth of greater than +/?5 mm relative to the center of the beam waist with a power density sufficient for scoring a material having at least a portion within the extended focal depth. In one aspect the system can include a beam expander (104). The beam expander (104) receives the output from the laser (102), expands the output from the laser to an expanded laser beam, and transmits the expanded laser beam to the optical head (106).

Abstract: Methods of using a laser to separate a glass sheet is presented that employs an elongated and, preferably, asymmetrically-truncated laser beam. The methods allow glass sheets suitable for use in modern display applications to be separated at speeds up to about 200 mm/s with low levels of residual stress, e.g., levels of residual stress which are less than or equal to 100 psi, and preferably less than 50 psi. Glasses with high coefficients of thermal expansion (e.g. greater than about 35×10?7/° C.) may be separated at faster speeds. Such low levels of residual stress translate into low levels of distortion during the manufacture of display panels (e.g., LCD panels) as well as in improved properties (geometry, strength, defect-free etc.) of the separated edges. The methods can be used with glasses of various types including glasses having high coefficients of thermal expansion and also with glass sheets of different thickness.

Abstract: Disclosed are systems and methods for scoring and separating a glass sheet along a curved trajectory using a laser and optics. The system includes a laser that generates a laser beam, a focusing lens, and a conical optical component, such as a conical lens or a reflective conical mirror. The laser directs the laser beam through the focusing lens and conical lens to create a curved score line that is projected onto a glass sheet to create a curved score line, along which the glass sheet can be separated. Optionally, the laser directs the laser beam through the focusing lens towards a conical mirror, off of which the laser beam is reflected toward the glass sheet to create a curved score line.

Abstract: A method and an apparatus for both scoring and separating a brittle material, and in particular a glass sheet or substrate, using only a single laser beam. A radiation zone created by the beam incident on the glass substrate, and the radiation zone is effectively formed into two portions by a coolant jet incident on the radiation zone. The radiation zone is separated into a leading portion, which generates a vent crack partially through a thickness of the substrate, and a trailing portion that propagates the vent crack through the remainder of the substrate, thereby separating the substrate.