Abstract: A method is described for priming an in-line molten metal filtration unit having a porous ceramic or refractory filter mounted substantially horizontally in a filter box. This filter box has an inlet for molten metal and an outlet for molten metal, the outlet being a closeable outlet in an exit well connecting to the downstream side of the filter. The method of the invention comprises the steps of adding a molten metal to the filter box sufficient to entirely cover the upstream side of the filter with a depth of molten metal and temporarily sealing the outlet in the exit well. A steadily increasing vacuum is then applied to the closed exit well at a rate between 0.1 and 10 kPa per second by withdrawing a stream of air from the exit well by means of a fan or air venturi until molten metal begins to flow through the filter. At that point the vacuum is quickly released and the molten metal outlet is opened.

Abstract: A method is described for priming an in-line molten metal filtration unit having a porous ceramic or refractory filter mounted substantially horizontally in a filter box. This filter box has an inlet for molten metal and an outlet for molten metal, the outlet being a closeable outlet in an exit well connecting to the downstream side of the filter. The method of the invention comprises the steps of adding a molten metal to the filter box sufficient to entirely cover the upstream side of the filter with a depth of molten metal and temporarily sealing the outlet in the exit well. A steadily increasing vacuum is then applied to the closed exit well at a rate between 0.1 and 10 kPa per second by withdrawing a stream of air from the exit well by means of a fan or air venturi until molten metal begins to flow through the filter At that point the vacuum is quickly released and the molten metal outlet is opened.

Abstract: A method of measuring the quenchability of a liquid coolant used to cool objects such as ingots produced by direct-chill casting. The method involves providing a sample of the liquid coolant; providing a probe for immersion in the sample, the probe having a temperature-sensing electrical device contained therein which generates an electrical response corresponding to temperature sensed; heating the probe in a gas, preferably by means of electrical resistance heating by a circuit which is electrically connected to the temperature-sensing electrical device, to a predetermined temperature measured by the electrical response of the temperature sensing device, immersing the probe into the sample and measuring the electrical response for a predetermined measurement period, and comparing the measured electrical response to a response of a reference liquid measured under equivalent conditions, to thereby determine the quenchability property of the liquid coolant.

Abstract: A method of measuring the quenchability of a liquid coolant used to cool objects such as ingots produced by direct-chill casting. The method involves providing a sample of the liquid coolant; providing a probe for immersion in the sample, the probe having a temperature-sensing electrical device contained therein which generates an electrical response corresponding to temperature sensed; heating the probe in a gas, preferably by means of electrical resistance heating by a circuit which is electrically connected to the temperature-sensing electrical device, to a predetermined temperature measured by the electrical response of the temperature sensing device, immersing the probe into the sample and measuring the electrical response for a predetermined measurement period, and comparing the measured electrical response to a response of a reference liquid measured under equivalent conditions, to thereby determine the quenchability property of the liquid coolant.

Abstract: The invention provides a new stirring apparatus for stirring the liquid metal contents of a furnace, particularly the shallow furnaces used in the processing of aluminum and its alloys. The apparatus consists a reservoir separate from the furnace of relatively large horizontal cross-section and volume, into which a vaccuum draws metal from the furnace through a nozzle, the metal then being returned by gas pressure forcibly into the furnace through the nozzle in the form of a horizontally directed jet. The cycle is repeated at sufficiently close intervals to ensure that the furnace bath is quickly and effectively mixed. The nozzle directs the molten metal entering the reservoir tangentially to swirl the metal and reduce the accumulation of dross. The reservoir comprises a bottom static part including the nozzle and a readily removable top cover carrying heaters for heating the reservoir interior and the dross that deposits on the side wall to ease its removal.