Patents by Inventor André P. Labonté

André P. Labonté has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10128352
    Abstract: A gate tie-down structure includes a gate structure including a gate conductor and gate spacers and inner spacers formed on the gate spacers. Trench contacts are formed on sides of the gate structure. An interlevel dielectric (ILD) has a thickness formed over the gate structure. A horizontal connection is formed within the thickness of the ILD over an active area connecting the gate conductor and one of the trench contacts over one of the inner spacers.
    Type: Grant
    Filed: February 14, 2017
    Date of Patent: November 13, 2018
    Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, GLOBALFOUNDRIES INC.
    Inventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta
  • Publication number: 20180286956
    Abstract: One illustrative device disclosed herein includes, among other things, a stepped conductive source/drain structure with a first recess defined therein and a stepped final gate structure with a second recess defined therein, wherein, when viewed from above, the second recess is axially and laterally offset from the first recess. In this example, the device also includes a layer of insulating material positioned above the stepped conductive source/drain structure and the stepped final gate structure, a conductive gate (CB) contact that is conductively coupled to the stepped final gate structure and a conductive source/drain (CA) contact that is conductively coupled to the stepped conductive source/drain structure.
    Type: Application
    Filed: April 3, 2017
    Publication date: October 4, 2018
    Inventors: Ruilong Xie, Chanro Park, Andre P. Labonte, Lars W. Liebmann, Nigel G. Cave, Mark V. Raymond, Guillaume Bouche, David E. Brown
  • Publication number: 20180151433
    Abstract: A method for forming a gate tie-down includes opening up a cap layer and recessing gate spacers on a gate structure to expose a gate conductor; forming inner spacers on the gate spacers; etching contact openings adjacent to sides of the gate structure down to a substrate below the gate structures; and forming trench contacts on sides of the gate structure. An interlevel dielectric (ILD) is deposited on the gate conductor and the trench contacts and over the gate structure. The ILD is opened up to expose the trench contact on one side of the gate structure and the gate conductor. A second conductive material provides a self-aligned contact down to the trench contact on the one side and to form a gate contact down to the gate conductor and a horizontal connection within the ILD over an active area between the gate conductor and the self-aligned contact.
    Type: Application
    Filed: January 25, 2018
    Publication date: May 31, 2018
    Inventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta
  • Patent number: 9947589
    Abstract: A transistor is formed above an active region. The transistor includes a gate structure, a first gate cap layer and a first sidewall spacer positioned adjacent sidewalls of the gate structure. Source/drain contacts are formed adjacent the first sidewall spacer. The first gate cap layer and a portion of the first sidewall spacer are removed to define a gate contact cavity that exposes a portion of the gate structure and an upper portion of the SD contacts. A second spacer and a conductive gate plug are formed in the gate contact cavity. Upper portions of the SD contacts positioned adjacent the second spacer are removed to define a gate cap cavity. A second gate cap layer is formed in the gate cap cavity. An insulating layer is formed above the second gate cap layer. A first conductive structure is formed in the insulating layer conductively coupled to the gate structure.
    Type: Grant
    Filed: May 22, 2017
    Date of Patent: April 17, 2018
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Chanro Park, Ruilong Xie, Lars W. Liebmann, Andre P. Labonte, Nigel G. Cave, Mark V. Raymond
  • Patent number: 9941163
    Abstract: A method for forming a gate tie-down includes opening up a cap layer and recessing gate spacers on a gate structure to expose a gate conductor; forming inner spacers on the gate spacers; etching contact openings adjacent to sides of the gate structure down to a substrate below the gate structures; and forming trench contacts on sides of the gate structure. An interlevel dielectric (ILD) is deposited on the gate conductor and the trench contacts and over the gate structure. The ILD is opened up to expose the trench contact on one side of the gate structure and the gate conductor. A second conductive material provides a self-aligned contact down to the trench contact on the one side and to form a gate contact down to the gate conductor and a horizontal connection within the ILD over an active area between the gate conductor and the self-aligned contact.
    Type: Grant
    Filed: June 9, 2017
    Date of Patent: April 10, 2018
    Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, GLOBALFOUNDRIES INC
    Inventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta
  • Patent number: 9929049
    Abstract: A method for forming a gate tie-down includes opening up a cap layer and recessing gate spacers on a gate structure to expose a gate conductor; forming inner spacers on the gate spacers; etching contact openings adjacent to sides of the gate structure down to a substrate below the gate structures; and forming trench contacts on sides of the gate structure. An interlevel dielectric (ILD) is deposited on the gate conductor and the trench contacts and over the gate structure. The ILD is opened up to expose the trench contact on one side of the gate structure and the gate conductor. A second conductive material provides a self-aligned contact down to the trench contact on the one side and to form a gate contact down to the gate conductor and a horizontal connection within the ILD over an active area between the gate conductor and the self-aligned contact.
    Type: Grant
    Filed: September 8, 2017
    Date of Patent: March 27, 2018
    Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, GLOBALFOUNDRIES INC
    Inventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta
  • Patent number: 9899259
    Abstract: A method for forming a gate tie-down includes opening up a cap layer and recessing gate spacers on a gate structure to expose a gate conductor; forming inner spacers on the gate spacers; etching contact openings adjacent to sides of the gate structure down to a substrate below the gate structures; and forming trench contacts on sides of the gate structure. An interlevel dielectric (ILD) is deposited on the gate conductor and the trench contacts and over the gate structure. The ILD is opened up to expose the trench contact on one side of the gate structure and the gate conductor. A second conductive material provides a self-aligned contact down to the trench contact on the one side and to form a gate contact down to the gate conductor and a horizontal connection within the ILD over an active area between the gate conductor and the self-aligned contact.
    Type: Grant
    Filed: February 27, 2017
    Date of Patent: February 20, 2018
    Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, GLOBALFOUNDRIES INC.
    Inventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta
  • Publication number: 20170372959
    Abstract: A method for forming a gate tie-down includes opening up a cap layer and recessing gate spacers on a gate structure to expose a gate conductor; forming inner spacers on the gate spacers; etching contact openings adjacent to sides of the gate structure down to a substrate below the gate structures; and forming trench contacts on sides of the gate structure. An interlevel dielectric (ILD) is deposited on the gate conductor and the trench contacts and over the gate structure. The ILD is opened up to expose the trench contact on one side of the gate structure and the gate conductor. A second conductive material provides a self-aligned contact down to the trench contact on the one side and to form a gate contact down to the gate conductor and a horizontal connection within the ILD over an active area between the gate conductor and the self-aligned contact.
    Type: Application
    Filed: September 8, 2017
    Publication date: December 28, 2017
    Inventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta
  • Publication number: 20170278753
    Abstract: A method for forming a gate tie-down includes opening up a cap layer and recessing gate spacers on a gate structure to expose a gate conductor; forming inner spacers on the gate spacers; etching contact openings adjacent to sides of the gate structure down to a substrate below the gate structures; and forming trench contacts on sides of the gate structure. An interlevel dielectric (ILD) is deposited on the gate conductor and the trench contacts and over the gate structure. The ILD is opened up to expose the trench contact on one side of the gate structure and the gate conductor. A second conductive material provides a self-aligned contact down to the trench contact on the one side and to form a gate contact down to the gate conductor and a horizontal connection within the ILD over an active area between the gate conductor and the self-aligned contact.
    Type: Application
    Filed: June 9, 2017
    Publication date: September 28, 2017
    Inventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta
  • Patent number: 9735054
    Abstract: A method for forming a gate tie-down includes opening up a cap layer and recessing gate spacers on a gate structure to expose a gate conductor; forming inner spacers on the gate spacers; etching contact openings adjacent to sides of the gate structure down to a substrate below the gate structures; and forming trench contacts on sides of the gate structure. An interlevel dielectric (ILD) is deposited on the gate conductor and the trench contacts and over the gate structure. The ILD is opened up to expose the trench contact on one side of the gate structure and the gate conductor. A second conductive material provides a self-aligned contact down to the trench contact on the one side and to form a gate contact down to the gate conductor and a horizontal connection within the ILD over an active area between the gate conductor and the self-aligned contact.
    Type: Grant
    Filed: June 7, 2016
    Date of Patent: August 15, 2017
    Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, GLOBALFOUNDRIES, INC.
    Inventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta
  • Publication number: 20170170118
    Abstract: A local interconnect structure includes a substrate having a dielectric layer and at least one semiconductor contact structure embedded in the dielectric layer. An electrically conductive material is deposited in a non-eroded contact trench that defines at least one electrically conducive contact via. The contact via extends from a first end that is flush with an upper surface of the dielectric layer to a second end that contacts the at one semiconductor contact structure. A local conductive material layer is formed in the dielectric layer and contacts the first end of the contact via. The non-eroded contact trench includes sharp upper corners formed at approximately ninety degrees with respect to the first end of the contact via.
    Type: Application
    Filed: August 30, 2016
    Publication date: June 15, 2017
    Inventors: Su Chen Fan, Vimal Kamineni, Andre P. Labonte, Ruilong Xie
  • Publication number: 20170170070
    Abstract: A method for forming a gate tie-down includes opening up a cap layer and recessing gate spacers on a gate structure to expose a gate conductor; forming inner spacers on the gate spacers; etching contact openings adjacent to sides of the gate structure down to a substrate below the gate structures; and forming trench contacts on sides of the gate structure. An interlevel dielectric (ILD) is deposited on the gate conductor and the trench contacts and over the gate structure. The ILD is opened up to expose the trench contact on one side of the gate structure and the gate conductor. A second conductive material provides a self-aligned contact down to the trench contact on the one side and to form a gate contact down to the gate conductor and a horizontal connection within the ILD over an active area between the gate conductor and the self-aligned contact.
    Type: Application
    Filed: February 27, 2017
    Publication date: June 15, 2017
    Inventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta
  • Publication number: 20170162438
    Abstract: A gate tie-down structure includes a gate structure including a gate conductor and gate spacers and inner spacers formed on the gate spacers. Trench contacts are formed on sides of the gate structure. An interlevel dielectric (ILD) has a thickness formed over the gate structure. A horizontal connection is formed within the thickness of the ILD over an active area connecting the gate conductor and one of the trench contacts over one of the inner spacers.
    Type: Application
    Filed: February 14, 2017
    Publication date: June 8, 2017
    Inventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta
  • Patent number: 9640625
    Abstract: Provided are approaches for forming gate and source/drain (S/D) contacts. Specifically, a gate contact opening is formed over at least one of a set of gate structures, a set of S/D contact openings is formed over fins of the semiconductor device, and a metal material is deposited over the semiconductor device to form a gate contact within the gate contact opening and a set of S/D contacts within the set of S/D contact openings. In one approach, nitride remains between the gate contact and at least one of the S/D contacts. In another approach, the device includes merged gate and S/D contacts. This approach provides selective etching to partition areas where oxide will be further removed selectively to nitride to create cavities to metallize and create contact to the S/D, while isolation areas between contact areas are enclosed in nitride and do not get removed during the oxide etch.
    Type: Grant
    Filed: April 25, 2014
    Date of Patent: May 2, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Guillaume Bouche, Andy Chih-Hung Wei, Gabriel Padron Wells, Andre P. Labonte, Jing Wan
  • Patent number: 9627257
    Abstract: A method for forming a gate tie-down includes opening up a cap layer and recessing gate spacers on a gate structure to expose a gate conductor; forming inner spacers on the gate spacers; etching contact openings adjacent to sides of the gate structure down to a substrate below the gate structures; and forming trench contacts on sides of the gate structure. An interlevel dielectric (ILD) is deposited on the gate conductor and the trench contacts and over the gate structure. The ILD is opened up to expose the trench contact on one side of the gate structure and the gate conductor. A second conductive material provides a self-aligned contact down to the trench contact on the one side and to form a gate contact down to the gate conductor and a horizontal connection within the ILD over an active area between the gate conductor and the self-aligned contact.
    Type: Grant
    Filed: June 7, 2016
    Date of Patent: April 18, 2017
    Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, GLOBALFOUNDRIES, INC.
    Inventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta
  • Publication number: 20170047254
    Abstract: A method for forming a gate tie-down includes opening up a cap layer and recessing gate spacers on a gate structure to expose a gate conductor; forming inner spacers on the gate spacers; etching contact openings adjacent to sides of the gate structure down to a substrate below the gate structures; and forming trench contacts on sides of the gate structure. An interlevel dielectric (ILD) is deposited on the gate conductor and the trench contacts and over the gate structure. The ILD is opened up to expose the trench contact on one side of the gate structure and the gate conductor. A second conductive material provides a self-aligned contact down to the trench contact on the one side and to form a gate contact down to the gate conductor and a horizontal connection within the ILD over an active area between the gate conductor and the self-aligned contact.
    Type: Application
    Filed: June 7, 2016
    Publication date: February 16, 2017
    Inventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta
  • Publication number: 20170047252
    Abstract: A method for forming a gate tie-down includes opening up a cap layer and recessing gate spacers on a gate structure to expose a gate conductor; forming inner spacers on the gate spacers; etching contact openings adjacent to sides of the gate structure down to a substrate below the gate structures; and forming trench contacts on sides of the gate structure. An interlevel dielectric (ILD) is deposited on the gate conductor and the trench contacts and over the gate structure. The ILD is opened up to expose the trench contact on one side of the gate structure and the gate conductor. A second conductive material provides a self-aligned contact down to the trench contact on the one side and to form a gate contact down to the gate conductor and a horizontal connection within the ILD over an active area between the gate conductor and the self-aligned contact.
    Type: Application
    Filed: June 7, 2016
    Publication date: February 16, 2017
    Inventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta
  • Patent number: 9570397
    Abstract: A local interconnect structure includes a substrate having a dielectric layer and at least one semiconductor contact structure embedded in the dielectric layer. An electrically conductive material is deposited in a non-eroded contact trench that defines at least one electrically conducive contact via. The contact via extends from a first end that is flush with an upper surface of the dielectric layer to a second end that contacts the at one semiconductor contact structure. A local conductive material layer is formed in the dielectric layer and contacts the first end of the contact via. The non-eroded contact trench includes sharp upper corners formed at approximately ninety degrees with respect to the first end of the contact via.
    Type: Grant
    Filed: December 10, 2015
    Date of Patent: February 14, 2017
    Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, GLOBALFOUNDRIES INC.
    Inventors: Su Chen Fan, Vimal Kamineni, Andre P. Labonte, Ruilong Xie
  • Patent number: 9397049
    Abstract: A method for forming a gate tie-down includes opening up a cap layer and recessing gate spacers on a gate structure to expose a gate conductor; forming inner spacers on the gate spacers; etching contact openings adjacent to sides of the gate structure down to a substrate below the gate structures; and forming trench contacts on sides of the gate structure. An interlevel dielectric (ILD) is deposited on the gate conductor and the trench contacts and over the gate structure. The ILD is opened up to expose the trench contact on one side of the gate structure and the gate conductor. A second conductive material provides a self-aligned contact down to the trench contact on the one side and to form a gate contact down to the gate conductor and a horizontal connection within the ILD over an active area between the gate conductor and the self-aligned contact.
    Type: Grant
    Filed: August 10, 2015
    Date of Patent: July 19, 2016
    Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, GLOBALFOUNDRIES INC.
    Inventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta
  • Publication number: 20150311082
    Abstract: Provided are approaches for forming gate and source/drain (S/D) contacts. Specifically, a gate contact opening is formed over at least one of a set of gate structures, a set of S/D contact openings is formed over fins of the semiconductor device, and a metal material is deposited over the semiconductor device to form a gate contact within the gate contact opening and a set of S/D contacts within the set of S/D contact openings. In one approach, nitride remains between the gate contact and at least one of the S/D contacts. In another approach, the device includes merged gate and S/D contacts. This approach provides selective etching to partition areas where oxide will be further removed selectively to nitride to create cavities to metallize and create contact to the S/D, while isolation areas between contact areas are enclosed in nitride and do not get removed during the oxide etch.
    Type: Application
    Filed: April 25, 2014
    Publication date: October 29, 2015
    Applicant: GLOBALFOUNDRIES Inc.
    Inventors: Guillaume Bouche, Andy Chih-Hung Wei, Gabriel Padron Wells, Andre P. Labonte, Jing Wan