Abstract: A process for producing composite yarns comprises the steps of first wrapping a second yarn around the perimeter of and along the length of a first yarn and then heating the yarn intermediate produced by such wrapping to produce a composite yarn. When a heat-shrinkable yarn is used in producing such a composite yarn, the shrinkage of the heat-shrinkable yarn enables the production of composite yarns possessing aesthetic qualities similar to those exhibited by yarns produced by much more complicated processes, such as bouclé and chenille yarns.

Abstract: A process for producing composite yarns comprises the steps of first wrapping a second yarn around the perimeter of and along the length of a first yarn and then heating the yarn intermediate produced by such wrapping to produce a composite yarn. When a heat-shrinkable yarn is used in producing such a composite yarn, the shrinkage of the heat-shrinkable yarn enables the production of composite yarns possessing aesthetic qualities similar to those exhibited by yarns produced by much more complicated processes, such as boucle and chenille yarns.

Abstract: A process for forming a continuous filament yarn having the surface tactile character of a spun yarn. The process includes passing the cohesive yarn structure through the interior of a rotating sleeve member disposed in surrounding relation to the cohesive yarn structure. The rotating sleeve member includes an abrasive inner surface of diameter greater than the cohesive yarn structure and is adapted to contact the exterior surface of the cohesive yarn structure such that at least a portion of the elongate filaments disposed at the exterior of the cohesive yarn structure are broken. Terminal ends of the broken filaments define an arrangement of outwardly projecting hairs at discrete locations disposed substantially around the circumference of the cohesive yarn structure. An apparatus for carrying out the process is also provided.

Abstract: A pile fabric such as may be used in automotive and furniture upholstery and other applications which fabric incorporates a pile surface formed from variable height fibers. The pile is made up of a first group of fibers having a first height and at least a second group of fibers having a second height which is on average less than the height of the first group. A method of formation is also provided.

Abstract: A process to produce a fully oriented polyester yarn from a POY polyester yarn by drawing the POY yarn at a high draw ratio in the range of 1.8–2.3.

Abstract: A process for forming a continuous filament yarn having the surface tactile character of a spun yarn. The process includes passing the cohesive yarn structure through the interior of a rotating sleeve member disposed in surrounding relation to the cohesive yarn structure. The rotating sleeve member includes an abrasive inner surface of diameter greater than the cohesive yarn structure and is adapted to contact the exterior surface of the cohesive yarn structure such that at least a portion of the elongate filaments disposed at the exterior of the cohesive yarn structure are broken. Terminal ends of the broken filaments define an arrangement of outwardly projecting hairs at discrete locations disposed substantially around the circumference of the cohesive yarn structure. An apparatus for carrying out the process is also provided.

Abstract: A pile fabric such as may be used in automotive and furniture upholstery and other applications which fabric incorporates a pile surface formed from variable height fibers. The pile is made up of a first group of fibers having a first height and at least a second group of fibers having a second height which is on average less than the height of the first group. A method of formation is also provided.

Abstract: A process for forming a continuous filament yarn having the surface tactile character of a spun yarn. The process includes passing the cohesive yarn structure through the interior of a rotating sleeve member disposed in surrounding relation to the cohesive yarn structure. The rotating sleeve member includes an abrasive inner surface of diameter greater than the cohesive yarn structure and is adapted to contact the exterior surface of the cohesive yarn structure such that at least a portion of the elongate filaments disposed at the exterior of the cohesive yarn structure are broken. Terminal ends of the broken filaments define an arrangement of outwardly projecting hairs at discrete locations disposed substantially around the circumference of the cohesive yarn structure. An apparatus for carrying out the process is also provided.

Abstract: A continuous filament yarn having characteristics of a spun yarn. The filament yarn includes an arrangement of elongate polymeric filaments of extended length intermingled to form a cohesive yarn structure. At least a portion of the elongate filaments disposed at the exterior surface of the cohesive yarn structure are broken filaments disposed at discrete locations along the yarn. Fabrics formed from such continuous filament yarns are also provided.

Abstract: A compact core and effect yarn producing texturing machine which employs a face plate on which the core and effect yarn godets are mounted in one area of the face plate and another pair of godets are mounted in another area of the space plate. A loop breaker is mounted on said face plate between the godets of the ones mounted in another area of the face plate to break the loops of yarn produced in an air jet mounted between the core and effect yarn godets and the other set of godets.

Abstract: A process to produce a plyed holographic yarn in which the slit film is allowed to be pulled from its source rather than being driven by drive rolls. The slit film and at least one other yarn are plyed and textured in an air texturing jet.

Abstract: An apparatus to produce a spun-like synthetic yarn which employs a filament loop breaker which is periodically and automatically opened to break the vacuum pressure to allow lint collected therein to be released and collected. The apparatus includes cantilever suspended rolls to open up the interior of the filament loop breaker to provide more efficient lint removal resulting in the ability to run at higher speeds.

Abstract: A polyester multifilament synthetic yarn which has a low draw ratio and a bulk characteristic made by overfeeding the yarn in the range of 4-12% that provides a double plush fabric, when knit, that has a pleasant broken pattern look with at least a 25% increase in bulk. The yarn used is obtained by treating a low draw ratio polyester yarn in a hot relaxation and setting zone after drawing prior to take-up.

Abstract: Process of manufacturing a collage yarn from at least two different colored synthetic multifilament yarn. At least two bobbins of different colored multifilament, synthetic yarn, is supplied to commingling air jet. A true twist is provided to each of the yarns as they are being supplied to the commingling jets. Compressed air is supplied to the commingling jets to commingle the yarns into a collage yarn and then the collage yarn is taken up by a take-up roll.

Abstract: Method to continuously merge two multifilament yarns supplied from bobbins on a creel by merging and entangling the two yarns in a commingling air jet and supplying directly to a warper to form a warp beam. The method includes feed rolls upstream and downstream of the air jets providing an overfeed of the yarns to the jet of about 2.3%.

Abstract: A method to provide a looped pile yarn having a high number of loops projecting therefrom. The yarn is produced by drawing and texturing a core and effect yarn with the effect yarn being supplied to the air texturing jet with a high overfeed in the range of 100-200%.

Abstract: A method and apparatus to texture synthetic yarn in which the pin heater used in the drawing step of the system is moved periodically to spread the wear on the surface thereof. The pin heaters are mounted on a bar which is slid sideways by a periodically actuated cam member.

Abstract: Method to provide a novel false twisted slub yarn by combining a core yarn and an effect yarn in a fluid tangling zone. The linear velocity of the effect yarn is raised to allow slubs to be produced in the combined yarn in an air jet apparatus. The slub yarn is then run through a commingling air jet after formation of the slubs to commingle the lean portion of the yarn between the slubs formed to prevent a strip back of the yarn during weaving and/or knitting.

Abstract: A multi-ply continuous filament air textured yarn and method to produce same by combining a plurality of POY yarns in a nip and supplying them to a heated draw block to provide two stages of drawing. The drawn yarn is then heat set and supplied to an air nozzle to texture the yarn.

Abstract: Method and apparatus to produce a plied, air textured continuous filament yarn by severing the supply yarn upon the detection of a drop in tension. When the tension in the yarn being processed drops, the position of the running yarn will be detected by a photocell unit which will actuate a cutter upon such detection to sever the yarns being supplied to the air texturing machine. The method and apparatus provide that the drop in tension has to occur for a predetermined length of time or occur a multiplicity of times before the cutter is actuated.