Patents by Inventor Andre P. Labonte
Andre P. Labonte has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20250112054Abstract: Exemplary methods of semiconductor processing may include providing an etchant precursor to a processing region of a semiconductor processing chamber. A structure may be disposed within the processing region. The structure may include a first silicon-containing material. The structure may include a second silicon-containing material, an oxygen-containing material, or both. The methods may include contacting the structure with the etchant precursor. The contacting with the etchant precursor may etch at least a portion of the second silicon-containing material or the oxygen-containing material from the structure. The methods may include providing a carbon-containing precursor to the processing region of the semiconductor processing chamber. The methods may include contacting the structure with the carbon-containing precursor. The contacting with the carbon-containing precursor may replenish carbon in the first silicon-containing material.Type: ApplicationFiled: September 24, 2024Publication date: April 3, 2025Applicant: Applied Materials, Inc.Inventors: Yuriy Shusterman, Sean Reidy, Sai Hooi Yeong, Lisa Megan McGill, Benjamin Colombeau, Andre P. Labonte, Veeraraghavan S. Basker, Balasubramanian Pranatharthiharan
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Patent number: 12158605Abstract: Embodiments described herein provide for methods of forming optical device structures. The methods utilize rotation of a substrate, to have the optical device structures formed thereon, and tunability of etch rates of a patterned resist disposed over the substrate and one of a device layer or the substrate to form the optical device structures without multiple lithographic patterning steps and angled etch steps.Type: GrantFiled: May 13, 2024Date of Patent: December 3, 2024Assignee: Applied Materials, Inc.Inventors: Levent Colak, Ludovic Godet, Andre P. Labonte
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Publication number: 20240274724Abstract: Horizontal gate-all-around devices and methods of manufacture are described. The hGAA devices comprise a semiconductor material between source regions and drain regions of the device. The method includes formation of a cladding material on a first material followed by forming a tensile film on the cladding layer. The strained tensile film results in a uniform SiGe channel.Type: ApplicationFiled: January 17, 2024Publication date: August 15, 2024Applicant: Applied Materials, Inc.Inventors: Jody A. Fronheiser, Sai Hooi Yeong, Andre P. Labonte, Joseph Francis Shepard, JR., David Collins, Ning Li
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Patent number: 12013566Abstract: Embodiments described herein provide for methods of forming optical device structures. The methods utilize rotation of a substrate, to have the optical device structures formed thereon, and tunability of etch rates of a patterned resist disposed over the substrate and one of a device layer or the substrate to form the optical device structures without multiple lithographic patterning steps and angled etch steps.Type: GrantFiled: October 3, 2022Date of Patent: June 18, 2024Inventors: Levent Colak, Ludovic Godet, Andre P. Labonte
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Patent number: 11487058Abstract: Embodiments described herein provide for methods of forming optical device structures. The methods utilize rotation of a substrate, to have the optical device structures formed thereon, and tunability of etch rates of a patterned resist disposed over the substrate and one of a device layer or the substrate to form the optical device structures without multiple lithographic patterning steps and angled etch steps.Type: GrantFiled: August 13, 2020Date of Patent: November 1, 2022Assignee: APPLIED MATERIALS, INC.Inventors: Levent Colak, Ludovic Godet, Andre P. Labonte
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Patent number: 11380581Abstract: A method of fabricating an interconnect structure of a semiconductor device is provided having a first conductive line and forming a second conductive line over the first conductive line. A via opening is formed in the second conductive line, and the via opening is aligned over the first conductive line. The via opening is filled with a conductive material to form an interconnect via and an upper portion of the interconnect via forms a portion of the second conductive line.Type: GrantFiled: November 9, 2018Date of Patent: July 5, 2022Assignee: GLOBALFOUNDRIES U.S. Inc.Inventors: Andre P. Labonte, Catherine B Labelle, Chanro Park
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Publication number: 20220050241Abstract: Embodiments described herein provide for methods of forming optical device structures. The methods utilize rotation of a substrate, to have the optical device structures formed thereon, and tunability of etch rates of a patterned resist disposed over the substrate and one of a device layer or the substrate to form the optical device structures without multiple lithographic patterning steps and angled etch steps.Type: ApplicationFiled: August 13, 2020Publication date: February 17, 2022Inventors: Levent Colak, Ludovic Godet, Andre P. Labonte
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Patent number: 11112694Abstract: A method for forming a device structure is disclosed. The method of forming the device structure includes forming a variable-depth structure in a device material layer using cyclic-etch process techniques. A plurality of device structures is formed in the variable-depth structure to define vertical or slanted device structures therein. The variable-depth structure and the vertical or slanted device structures are formed using an etch process.Type: GrantFiled: May 13, 2020Date of Patent: September 7, 2021Assignee: Applied Materials, Inc.Inventors: Andre P. LaBonte, Ludovic Godet, Rutger Meyer Timmerman Thijssen
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Patent number: 10879375Abstract: A gate tie-down structure includes a gate structure including a gate conductor and gate spacers and inner spacers formed on the gate spacers. Trench contacts are formed on sides of the gate structure. An interlevel dielectric (ILD) has a thickness formed over the gate structure. A horizontal connection is formed within the thickness of the ILD over an active area connecting the gate conductor and one of the trench contacts over one of the inner spacers.Type: GrantFiled: August 9, 2019Date of Patent: December 29, 2020Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, GLOBALFOUNDRIES INC.Inventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta
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Patent number: 10832944Abstract: An interconnect structure of an integrated circuit and a method of forming the same, the interconnect structure including: at least two metal lines laterally spaced from one another in a dielectric layer, the metal lines having a top surface below a top surface of the dielectric layer; a hardmask layer on an upper portion of sidewalls of the metal lines, the hardmask layer having a portion extending between the metal lines, the extending portion being below the top surface of the metal lines; and at least one fully aligned via on the top surface of a given metal line.Type: GrantFiled: November 1, 2018Date of Patent: November 10, 2020Assignee: GLOBALFOUNDRIES INC.Inventors: Nicholas V. LiCausi, Chanro Park, Ruilong Xie, Andre P. Labonte
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Patent number: 10832961Abstract: Embodiments of the invention are directed to a method of forming an integrated circuit (IC). The method includes forming a first transistor and a second transistor over a substrate. The first transistor includes a first gate structure having a first gate spacer, and the second transistor includes a second gate structure having a second gate spacer. A top portion of the first gate spacer is replaced with a first sacrificial gate spacer region, and a top portion of the second gate spacer is replaced with a second sacrificial gate spacer region. A source or drain (S/D) conductive plug trench and a S/D cap trench are formed in the dielectric region of the IC and positioned over a S/D region of the first transistor. A volume of the S/D cap trench is increased by removing the first sacrificial gate spacer region and/or the second sacrificial gate spacer region.Type: GrantFiled: April 22, 2019Date of Patent: November 10, 2020Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Su Chen Fan, Ruilong Xie, Veeraraghavan S. Basker, Andre P. Labonte, Chanro Park
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Publication number: 20200335401Abstract: Embodiments of the invention are directed to a method of forming an integrated circuit (IC). The method includes forming a first transistor and a second transistor over a substrate. The first transistor includes a first gate structure having a first gate spacer, and the second transistor includes a second gate structure having a second gate spacer. A top portion of the first gate spacer is replaced with a first sacrificial gate spacer region, and a top portion of the second gate spacer is replaced with a second sacrificial gate spacer region. A source or drain (S/D) conductive plug trench and a S/D cap trench are formed in the dielectric region of the IC and positioned over a S/D region of the first transistor. A volume of the S/D cap trench is increased by removing the first sacrificial gate spacer region and/or the second sacrificial gate spacer region.Type: ApplicationFiled: April 22, 2019Publication date: October 22, 2020Inventors: Su Chen Fan, Ruilong Xie, Veeraraghavan S. Basker, Andre P. Labonte, Chanro Park
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Patent number: 10790376Abstract: The present disclosure generally relates to semiconductor structures and, more particularly, to contact structures and methods of manufacture. The structure includes: a plurality of gate structures comprising source and drain regions and sidewall spacers; contacts connecting to at least one gate structure of the plurality of gate structures; and at least one metallization feature connecting to the source and drain regions and extending over the sidewall spacers.Type: GrantFiled: August 20, 2018Date of Patent: September 29, 2020Assignee: GLOBALFOUNDRIES INC.Inventors: Ruilong Xie, Chanro Park, Julien Frougier, Kangguo Cheng, Andre P. Labonte
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Publication number: 20200152512Abstract: A method of fabricating an interconnect structure of a semiconductor device is provided having a first conductive line and forming a second conductive line over the first conductive line. A via opening is formed in the second conductive line, and the via opening is aligned over the first conductive line. The via opening is filled with a conductive material to form an interconnect via and an upper portion of the interconnect via forms a portion of the second conductive line.Type: ApplicationFiled: November 9, 2018Publication date: May 14, 2020Inventors: Andre P. Labonte, Catherine B Labelle, Chanro Park
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Publication number: 20200144106Abstract: An interconnect structure of an integrated circuit and a method of forming the same, the interconnect structure including: at least two metal lines laterally spaced from one another in a dielectric layer, the metal lines having a top surface below a top surface of the dielectric layer; a hardmask layer on an upper portion of sidewalls of the metal lines, the hardmask layer having a portion extending between the metal lines, the extending portion being below the top surface of the metal lines; and at least one fully aligned via on the top surface of a given metal line.Type: ApplicationFiled: November 1, 2018Publication date: May 7, 2020Inventors: Nicholas V. LiCausi, Chanro Park, Ruilong Xie, Andre P. Labonte
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Patent number: 10522654Abstract: A gate tie-down structure includes a gate structure including a gate conductor and gate spacers and inner spacers formed on the gate spacers. Trench contacts are formed on sides of the gate structure. An interlevel dielectric (ILD) has a thickness formed over the gate structure. A horizontal connection is formed within the thickness of the ILD over an active area connecting the gate conductor and one of the trench contacts over one of the inner spacers.Type: GrantFiled: September 4, 2018Date of Patent: December 31, 2019Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, GLOBALFOUNDRIES INCInventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta
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Publication number: 20190363178Abstract: A gate tie-down structure includes a gate structure including a gate conductor and gate spacers and inner spacers formed on the gate spacers. Trench contacts are formed on sides of the gate structure. An interlevel dielectric (ILD) has a thickness formed over the gate structure. A horizontal connection is formed within the thickness of the ILD over an active area connecting the gate conductor and one of the trench contacts over one of the inner spacers.Type: ApplicationFiled: August 9, 2019Publication date: November 28, 2019Inventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta
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Patent number: 10388602Abstract: A local interconnect structure includes a substrate having a dielectric layer and at least one semiconductor contact structure embedded in the dielectric layer. An electrically conductive material is deposited in a non-eroded contact trench that defines at least one electrically conducive contact via. The contact via extends from a first end that is flush with an upper surface of the dielectric layer to a second end that contacts the at one semiconductor contact structure. A local conductive material layer is formed in the dielectric layer and contacts the first end of the contact via. The non-eroded contact trench includes sharp upper corners formed at approximately ninety degrees with respect to the first end of the contact via.Type: GrantFiled: August 30, 2016Date of Patent: August 20, 2019Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, GLOBALFOUNDRIES INC.Inventors: Su Chen Fan, Vimal Kamineni, Andre P. Labonte, Ruilong Xie
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Patent number: 10332977Abstract: A method for forming a gate tie-down includes opening up a cap layer and recessing gate spacers on a gate structure to expose a gate conductor; forming inner spacers on the gate spacers; etching contact openings adjacent to sides of the gate structure down to a substrate below the gate structures; and forming trench contacts on sides of the gate structure. An interlevel dielectric (ILD) is deposited on the gate conductor and the trench contacts and over the gate structure. The ILD is opened up to expose the trench contact on one side of the gate structure and the gate conductor. A second conductive material provides a self-aligned contact down to the trench contact on the one side and to form a gate contact down to the gate conductor and a horizontal connection within the ILD over an active area between the gate conductor and the self-aligned contact.Type: GrantFiled: January 25, 2018Date of Patent: June 25, 2019Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, GLOBALFOUNDRIES INCInventors: Su Chen Fan, Andre P. Labonte, Lars W. Liebmann, Sanjay C. Mehta
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Patent number: 10204994Abstract: One illustrative device disclosed herein includes, among other things, a stepped conductive source/drain structure with a first recess defined therein and a stepped final gate structure with a second recess defined therein, wherein, when viewed from above, the second recess is axially and laterally offset from the first recess. In this example, the device also includes a layer of insulating material positioned above the stepped conductive source/drain structure and the stepped final gate structure, a conductive gate (CB) contact that is conductively coupled to the stepped final gate structure and a conductive source/drain (CA) contact that is conductively coupled to the stepped conductive source/drain structure.Type: GrantFiled: April 3, 2017Date of Patent: February 12, 2019Assignee: GLOBALFOUNDRIES Inc.Inventors: Ruilong Xie, Chanro Park, Andre P. Labonte, Lars W. Liebmann, Nigel G. Cave, Mark V. Raymond, Guillaume Bouche, David E. Brown