Patents by Inventor Andrea Piana
Andrea Piana has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20250082604Abstract: A process of extracting proanthocyanidins (PACs) from plant materials using an ethanol or acetone solvent is described. Plant materials from one or more plant species are mixed with ethanol or acetone at a ratio of extraction solvent to plant material between 3:1 and 8:1. The mixture is then filtered and the filtrate concentrated by evaporation. The extraction process leads to an increase in the total PAC content and in the total A-type PAC content in the degree of polymerization from dimers to pentamers. Formulations containing such PAC-enriched compositions have antioxidant, antibiotic, and antiviral properties and have a negligible allergen content.Type: ApplicationFiled: September 20, 2024Publication date: March 13, 2025Inventors: Massimo MAFFEI, Giuseppe MANNINO, Andrea PIANA
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Publication number: 20250085233Abstract: Method for inspecting containers, wherein a fitting is applied to at least one surface region of an outer wall of a container, wherein this fitting has at least one carrier-free fitting element and preferably a plurality of fitting elements which are at least partially not connected to one another. The surface region fitted with this at least one fitting element or with these fitting elements is inspected by an inspection device and at least one characteristic value is output which is characteristic of at least one property that is characteristic of the first fitting element.Type: ApplicationFiled: September 11, 2024Publication date: March 13, 2025Inventors: Andreas Kraus, Alexander Hewicker, Anton Niedermeier, Stefan Piana
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Patent number: 12246483Abstract: Expandable substrates, which are referred to as blanks, are created by compressing thermobonded nonwovens after heating the binder material above its melting temperature, and then cooling the compressed nonwovens so that the binder material hardens and holds the fibers of the nonwoven together in a compressed configuration with stored kinetic energy. A mold for the component to be manufactured can be partially filled with a number of boards (or blanks) in a stacked, vertically, adjacent or even random orientation. Upon application of heat to the boards or blanks or parts in the mold, the binder material is melted so as to allow the nonwoven material to expand in one or more directions, and thereby fill all or part of the mold. Upon cooling, the binder material again hardens, and the molded component is retrieved from the mold.Type: GrantFiled: July 30, 2024Date of Patent: March 11, 2025Assignee: Piana Nonwovens LLCInventors: Andrea Piana, Andy Hollis, Mehran Jafari, Helias Andriessen, Sang-hoon Lim, Eric McCann
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Publication number: 20240198860Abstract: Methods include functionalizing, into a compressible pressure varying electrical conductance device, a portion of a compressible nonwoven material (CNM) cushion. A process includes forming within a three-dimensional (3D) target region of the CNM cushion a columnar distribution of non-solidified conductive polymer, and converting the columnar distribution of non-solidified conductive polymer into a columnar compressible pressure varying electrical conductance structure. The columnar distribution of non-solidified conductive polymer extends along a column axis. Forming the columnar distribution includes injecting into at least a portion of the 3D target region a liquid carrying conductive polymer in suspension. The columnar compressible pressure varying electrical conductance structure includes mutually separated masses of solidified conductive polymer respectively supported by mutually separated flexible fibers of the compressible nonwoven material.Type: ApplicationFiled: April 15, 2022Publication date: June 20, 2024Inventors: Andrea PIANA, Michael Stephen DEFRANKS, Nicola COPPEDE, Andrea ZAPPETTINI, Manuele BETTELLI, Marco VILLANI
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Publication number: 20240191409Abstract: Provided are recyclable liner, panel or components which contain a vertically lapped polymer material constructed from at least vertically lapped first polymer fibers, wherein the vertically lapped polymer material includes a first surface and a second surface; and optionally at least one sheet of a same polymer or a compatible polymer to the vertically lapped first polymer fibers adhered to at least one of the first surface and the second surface of the vertically lapped polymer material. At least one of the first surface and the second surface of the vertically lapped polymer material is molded to include one or more structural features that project from the first surface and/or the second surface so that the vertically lapped polymer material with the adhered sheet has a three dimensional configuration. Methods for manufacturing the recyclable liner, panel or components are also provided.Type: ApplicationFiled: December 6, 2023Publication date: June 13, 2024Inventors: Eric McCann, Andy Hollis, Michael Stephen DeFranks, Sang-hoon Lim, Yang Yu, Andrea Piana, Ariel Guerra
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Patent number: 11993027Abstract: Expandable substrates, which are referred to as blanks, are created by compressing thermobonded nonwovens after heating the binder material above its melting temperature, and then cooling the compressed nonwovens so that the binder material hardens and holds the fibers of the nonwoven together in a compressed configuration with stored kinetic energy. A mold for the component to be manufactured can be partially filled with a number of boards (or blanks) in a stacked, vertically, adjacent or even random orientation. Upon application of heat to the boards or blanks or parts in the mold, the binder material is melted so as to allow the nonwoven material to expand in one or more directions, and thereby fill all or part of the mold. Upon cooling, the binder material again hardens, and the molded component is retrieved from the mold.Type: GrantFiled: July 25, 2022Date of Patent: May 28, 2024Assignee: PIANA NONWOVENS, LLC.Inventors: Andrea Piana, Andy Hollis, Mehran Jafari, Helias Andriessen, Sang-hoon Lim, Eric McCann
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Publication number: 20230398749Abstract: A three-dimensional component is produced in a simplified molding operation. Expandable substrates, which are referred to as blanks, are created by compressing thermobonded nonwovens after heating the binder material above its melting temperature, and then cooling the compressed nonwovens so that the binder material hardens and holds the fibers of the nonwoven together in a compressed configuration with stored kinetic energy. Boards can be formed by laminating two or more blanks together and/or by laminating the blanks with other materials, including non-expendable materials. A mold for the component to be manufactured can be partially filled with a number of boards (or blanks) in a stacked, vertically, adjacent or even random orientation. In addition, the boards or blanks may be cut to create desired shapes of parts that can be placed in the mold.Type: ApplicationFiled: August 24, 2023Publication date: December 14, 2023Inventors: Andy HOLLIS, Michael Stephen DEFRANKS, Eric MCCANN, Mehran JAFARI, Helias ANDRIESSEN, Sang-hoon LIM, Andrea PIANA, Alfio BORGATTI
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Publication number: 20230398421Abstract: A mobile molding system, comprising a vehicle and one or more molds arranged on the vehicle configured for receiving one or more expandable nonwoven substrates, heating said one or more expandable nonwoven substrates so as to cause said one or more expandable nonwoven substrates to expand and fill the one or more molds with one or more expanded nonwoven containing articles of three dimensional shape, and releasing said one or more expanded nonwoven containing articles of three dimensional shape from the one or more molds is provided. Methods for manufacturing three dimensional objects using the mobile molding system are also provided.Type: ApplicationFiled: August 29, 2023Publication date: December 14, 2023Inventors: Andrea PIANA, Michael Stephen DEFRANKS, Eric MCCANN, Andy HOLLIS, Sang-hoon LIM, Mehran JAFARI
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Patent number: 11780177Abstract: A three-dimensional component is produced in a simplified molding operation. Expandable substrates, which are referred to as blanks, are created by compressing thermobonded nonwovens after heating the binder material above its melting temperature, and then cooling the compressed nonwovens so that the binder material hardens and holds the fibers of the nonwoven together in a compressed configuration with stored kinetic energy. Boards can be formed by laminating two or more blanks together and/or by laminating the blanks with other materials, including non-expendable materials. A mold for the component to be manufactured can be partially filled with a number of boards (or blanks) in a stacked, vertically, adjacent or even random orientation. In addition, the boards or blanks may be cut to create desired shapes of parts that can be placed in the mold.Type: GrantFiled: March 16, 2020Date of Patent: October 10, 2023Assignee: PIANA NONWOVENS, LLCInventors: Andy Hollis, Michael Stephen Defranks, Eric McCann, Mehran Jafari, Helias Andriessen, Sang-hoon Lim, Andrea Piana, Alfio Borgatti
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Patent number: 11771971Abstract: A mobile molding system, comprising a vehicle and one or more molds arranged on the vehicle configured for receiving one or more expandable nonwoven substrates, heating said one or more expandable nonwoven substrates so as to cause said one or more expandable nonwoven substrates to expand and fill the one or more molds with one or more expanded nonwoven containing articles of three dimensional shape, and releasing said one or more expanded nonwoven containing articles of three dimensional shape from the one or more molds is provided. Methods for manufacturing three dimensional objects using the mobile molding system are also provided.Type: GrantFiled: April 8, 2020Date of Patent: October 3, 2023Assignee: PIANA NONWOVENSInventors: Andrea Piana, Michael Stephen DeFranks, Eric McCann, Andy Hollis, Sang-hoon Lim, Helias Andriessen, Mehran Jafari
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Patent number: 11718952Abstract: Nonwovens having low-density and resilience have a chemical formulation applied on one surface (e.g., a top surface) by any of various application methods. Then, the chemical formulation is forced to move toward the opposite surface of the nonwoven (e.g., move downward through the nonwoven from top to bottom). The chemical-treated nonwoven is dried to fix the chemical on the nonwovens. Movement through the nonwoven is performed in a controlled fashion so that after drying the distribution of a chemical formulation throughout the nonwoven (e.g., from the top surface to the bottom surface of a nonwoven) is controlled.Type: GrantFiled: May 21, 2020Date of Patent: August 8, 2023Assignee: Tintoria Piana, US Inc.Inventors: Sang-hoon Lim, Andrea Piana
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Publication number: 20230210271Abstract: Vertically lapped nonwoven material is used without cross lapped nonwoven to provide enhanced breathability and comfort in mattresses by replacing foam material in one or more of, including all of top panel quilts, layers underneath the top panel quilts, and in side blocks which surround spring supports. The vertically lapped nonwoven may provide advantages in terms of cost, manufacturing ease, robustness in mattress design, while at the same time providing the user with a much more comfortable sleeping experience.Type: ApplicationFiled: March 10, 2023Publication date: July 6, 2023Inventors: Sang-hoon Lim, Andrea Piana
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Patent number: 11684121Abstract: Footwear with vertically lapped nonwoven layers in upper and sole structures for enhanced breathability and moisture wicking is disclosed. Exemplary vertically lapped nonwoven dual layers comprise one or more hydrophobic layers and one or more hydrophilic layers that are adhered to each other by a plurality of methods and are further integrated into the inside of the upper and sole of the footwear so that the hydrophilic layer is in direct contact with the feet. The hydrophilic part of the dual layer wicks sweat or bodily fluid from the wearer into the nonwoven and transports the moisture to the hydrophobic layer for fast evaporation, thus keeping the feet dry. The nonwoven footwear is environmentally friendly as the nonwoven layers can be made of recycled materials and may be fully recyclable.Type: GrantFiled: March 9, 2021Date of Patent: June 27, 2023Assignee: Piana Nonwovens, LLC.Inventors: Andy Hollis, Michael Stephen DeFranks, Eric McCann, Andrea Piana
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Patent number: 11627812Abstract: Vertically lapped nonwoven material is used to provide enhanced breathability and comfort in mattresses by replacing foam material in one or more of, including all of top panel quilts, layers underneath the top panel quilts, and in side blocks which surround spring supports. The vertically lapped nonwoven may provide advantages in terms of cost, manufacturing ease, robustness in mattress design, while at the same time providing the user with a much more comfortable sleeping experience.Type: GrantFiled: October 27, 2021Date of Patent: April 18, 2023Assignee: TINTORIA PIANA US, INC.Inventors: Sang-hoon Lim, Andrea Piana
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Patent number: 11627811Abstract: Vertically lapped nonwoven material is used without cross lapped nonwoven to provide enhanced breathability and comfort in mattresses by replacing foam material in one or more of, including all of top panel quilts, layers underneath the top panel quilts, and in side blocks which surround spring supports. The vertically lapped nonwoven may provide advantages in terms of cost, manufacturing ease, robustness in mattress design, while at the same time providing the user with a much more comfortable sleeping experience.Type: GrantFiled: February 9, 2021Date of Patent: April 18, 2023Assignee: TINTORIA PIANA US, INC.Inventors: Sang-hoon Lim, Andrea Piana
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Publication number: 20230115100Abstract: Consumer products such as pillows for bedding or furniture, sack-like furniture, toppers for car seats, office seats, or household seats, and pet mattresses, are constructed from an outer casing, such as a woven or knitted fabric or a quilted fabric which may include a cushioning layer and a plurality of cut pieces of vertically lapped nonwoven material. The outer casing may be sewn closed but preferably includes a zippered opening or other opening which can be selectively opened and closed to allow the consumer to add or subtract cut pieces of vertically lapped nonwoven material from the interior volume of the outer casing. A zippered inner layer may neatly hold all of the cut pieces of vertically lapped nonwoven material together while the outer casing is changed or cleaned.Type: ApplicationFiled: September 27, 2022Publication date: April 13, 2023Inventors: Sang-hoon Lim, Yang Yu, Eric McCann, Ariel Guerra, Andrea Piana
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Publication number: 20230104609Abstract: Provided are a diagnostic system and methods for detecting the presence or absence of one or more targets that represent virus infection, inflammatory diseases and/or respiratory disorders by optically and noninvasively observing changing in color of the diagnostic system upon binding of the antigen of interest. Exemplary diagnostic systems and methods include detection of SARS-CoV-2 virus S protein or receptor of advanced glycation end products (RAGE) for diagnosis of COVID-19 infection or inflammatory/respiratory diseases.Type: ApplicationFiled: October 3, 2022Publication date: April 6, 2023Inventors: Andrea Piana, Michael Stephen DeFranks, Sang-hoon Lim, Andy Hollis, Matteo Cocuzza, Valentina Sinisi, Andrea Zappettini, Natalia Malara, Marialaura Coluccio
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Patent number: 11554699Abstract: A cushion having a fibrous foam architecture. The cushion has a trim cover and a number of fibrous layers attached to the trim cover. One or more structural properties of a fibrous layer can be controlled to differ from that of other layers.Type: GrantFiled: May 7, 2019Date of Patent: January 17, 2023Assignees: Tesla, Inc., PIANA NONWOVENS. LLCInventors: Forrest Wen Liau, Stefan Kuzmanovski, Jorge C. Fialho, Andrea Piana, Eric McCann, Mehran Jafari, Andy Hollis, Helias Andriessen
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Publication number: 20220363018Abstract: Expandable substrates, which are referred to as blanks, are created by compressing thermobonded nonwovens after heating the binder material above its melting temperature, and then cooling the compressed nonwovens so that the binder material hardens and holds the fibers of the nonwoven together in a compressed configuration with stored kinetic energy. A mold for the component to be manufactured can be partially filled with a number of boards (or blanks) in a stacked, vertically, adjacent or even random orientation. Upon application of heat to the boards or blanks or parts in the mold, the binder material is melted so as to allow the nonwoven material to expand in one or more directions, and thereby fill all or part of the mold. Upon cooling, the binder material again hardens, and the molded component is retrieved from the mold.Type: ApplicationFiled: July 25, 2022Publication date: November 17, 2022Inventors: Andrea Piana, Andy Hollis, Mehran Jafari, Helias Andriessen, Sang-hoon Lim, Eric McCann
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Publication number: 20220339888Abstract: A three-dimensional component is produced in a simplified molding operation. Expandable substrates, which are referred to as blanks, are created by compressing thermobonded nonwovens after heating the binder material above its melting temperature, and then cooling the compressed nonwovens so that the binder material hardens and holds the fibers of the nonwoven together in a compressed configuration with stored kinetic energy. Boards can be formed by laminating two or more blanks together and/or by laminating the blanks with other materials, including non-expendable materials. A mold for the component to be manufactured can be partially filled with a number of boards (or blanks) in a stacked, vertically, adjacent or even random orientation. In addition, the boards or blanks may be cut to create desired shapes of parts that can be placed in the mold.Type: ApplicationFiled: March 16, 2020Publication date: October 27, 2022Inventors: Andy HOLLIS, Michael Stephen DEFRANKS, Eric MCCANN, Mehran JAFARI, Helias ANDRIESSEN, Sang-hoon LIM, Andrea PIANA, Alfio BORGATTI