Patents by Inventor Andreas Bulan

Andreas Bulan has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250042747
    Abstract: A method for producing phosgene from chlorine and carbon monoxide (1), the method being characterised in that carbon monoxide obtained by catalytic decomposition of methanol (4) is provided and this provided carbon monoxide (2) is reacted with chlorine to form phosgene (3). Using this method, low-emission phosgene for the production of isocyanates and polycarbonates can be provided, despite possible fluctuations in the provision of renewable energies. Methanol serves as the source for carbon monoxide, the methanol used for this purpose preferably being provided using regenerative energy from hydrogen and COx, where x=1 or 2.
    Type: Application
    Filed: September 29, 2022
    Publication date: February 6, 2025
    Inventors: Andreas Bulan, Rainer Weber, Alexander Lueken
  • Publication number: 20240209146
    Abstract: A process, and a device system suitable therefore, for producing polycarbonates are provided. The process contains the steps of producing at least chlorine and hydrogen by the chloralkali electrolysis of alkali chloride, preferably sodium chloride, in aqueous solution; synthesizing phosgene from carbon monoxide and chlorine; reacting phosgene with diol to form polycarbonate; providing a cleaned carbon dioxide gas stream as a process product of a process containing the steps of providing a CO2 gas stream and purifying the carbon dioxide gas stream by removing secondary constituents; converting the purified carbon dioxide into carbon monoxide and hydrogen by means of an RWGS reaction, which carbon monoxide and hydrogen can be used as raw materials for the polycarbonate production.
    Type: Application
    Filed: April 27, 2022
    Publication date: June 27, 2024
    Inventors: Andreas Bulan, Jan Heijl, Rainer Weber
  • Publication number: 20240084462
    Abstract: The invention relates to a method and an electrolysis device for the production of chlorine, carbon monoxide and optionally hydrogen via the electrochemical conversion of carbon dioxide and alkali chloride solution, wherein the carbon dioxide from a carbon dioxide gas source (55) is electrochemically reduced at a gas diffusion electrode, designed as a cathode (11), in an aqueous alkali-chloride-containing solution as the catholyte (17), and chlorine is simultaneously anodically generated from an aqueous alkali-chloride-containing solution as the anolyte (15a).
    Type: Application
    Filed: October 7, 2020
    Publication date: March 14, 2024
    Inventors: Andreas BULAN, Juergen KINTRUP, Alexander LUEKEN
  • Publication number: 20230349059
    Abstract: The invention relates to an apparatus and a method for performing electrolysis with an originally oxygen-containing alkali hydroxide solution as an electrolyte precursor, wherein the pressure and temperature of the alkali hydroxide solution and the O2 content thereof are set.
    Type: Application
    Filed: August 24, 2021
    Publication date: November 2, 2023
    Inventors: Oliver Goltz, Rainer Sieben, Andreas Bulan, Michael Grossholz
  • Publication number: 20220389150
    Abstract: The invention relates to a method for producing isocyanates and optionally polyurethanes by at least: synthesising (1) phosgene (20) from carbon monoxide (21) and chlorine (22); reacting (2) phosgene (20) with diamines (23) to form diisocyanates (24) and hydrogen chloride (25); providing a carbon dioxide gas flow (31); and cleaning (4) the carbon dioxide gas flow (31) of additional components, wherein the carbon dioxide is converted by means of an RWGS reaction (6) to form carbon monoxide (21) and hydrogen (29), which are used as raw materials for the polyurethane production, as well as optionally reacting (3) the diisocyanates (24) with polyether polyol (35a) and/or polyester polyol (35b) to form polyurethanes (37).
    Type: Application
    Filed: November 5, 2020
    Publication date: December 8, 2022
    Inventors: Andreas BULAN, Rainer WEBER
  • Publication number: 20220227701
    Abstract: The invention relates to a method for recycling polyurethane material waste (18a) for producing chemical feedstock for the production of isocyanates (10a) and then polyurethanes (16a), in which method, proceeding from polyurethane material waste (18a), carbon dioxide (1a) and hydrocarbons (1c) are generated by pyrolysis (1), the carbon dioxide (1a; 4a) is converted by electrolysis (5) into carbon monoxide (7b) and hydrogen (7a), as appropriate, the carbon monoxide (7b; 7c) obtained is converted via phosgene to isocyanate (10a) and the isocyanate (10a) can be further processed into new polyurethane material (16a).
    Type: Application
    Filed: May 26, 2020
    Publication date: July 21, 2022
    Inventors: Andreas BULAN, Rainer WEBER
  • Publication number: 20220145006
    Abstract: The invention relates to an integrated process for conditioning process water (1) from the production (I) of polycarbonate, which process water contains at least catalyst residues and/or organic impurities and sodium chloride, and subsequently utilizing the process water (1) in a subsequent sodium chloride electrolysis (V).
    Type: Application
    Filed: March 10, 2020
    Publication date: May 12, 2022
    Inventors: Yuliya SCHIESSER, Knud WERNER, Andreas BULAN
  • Publication number: 20220056594
    Abstract: The invention relates to processes for the electrolysis of alkali chlorides by means of oxygen-depolarized electrodes, said processes having specific operating parameters for shut-down and restarting.
    Type: Application
    Filed: December 16, 2019
    Publication date: February 24, 2022
    Inventors: Andreas BULAN, Michael GROBHOLZ
  • Publication number: 20210348286
    Abstract: The invention relates to an electrolysis cell, an electrolyzer and to a method for the electrochemical reduction of carbon dioxide on an industrial scale.
    Type: Application
    Filed: September 6, 2019
    Publication date: November 11, 2021
    Inventor: Andreas BULAN
  • Patent number: 11136677
    Abstract: Method for the gastight and liquid-tight installation of oxygen consuming electrodes in an electrolysis apparatus, and electrolysis apparatus for use in chloralkali electrolysis, in which particular regions are covered with an additional film having a composition comparable to the oxygen-consuming electrodes.
    Type: Grant
    Filed: December 13, 2016
    Date of Patent: October 5, 2021
    Assignees: Covestro Deutschland AG, Thyssenkrupp Uhde Chlorine Engineers (Italia) S.R.L.
    Inventors: Andreas Bulan, Michael Großholz, Randolf Kiefer, Peter Woltering
  • Publication number: 20210292922
    Abstract: The invention relates to a method for improving the performance of coated nickel electrodes in chloralkali electrolysis by adding water-soluble platinum compounds to the catholyte during the electrolysis at low current density.
    Type: Application
    Filed: July 12, 2019
    Publication date: September 23, 2021
    Inventors: Vinh TRIEU, Andreas BULAN, Richard MALCHOW, Peter SCHULZ, Mohamed SAYSAY, Tobias MOHN
  • Patent number: 11040878
    Abstract: The invention relates to a method for flexibly controlling the use of hydrochloric acid having an HCl concentration of at least 10 wt %, in particular at a volume flow rate of at least 1 m3/h, obtained from a continuous chemical production process (A). In the method, purified hydrochloric acid (54) from a hydrochloric acid store (E) is optionally fed to a dispatch station (H), an HCl electrolysis station (F) and a chloralkali electrolysis station (L), which are consumption points for the hydrochloric acid, or to a neutralisation station (G) in that if one or more of said consumption points (H, F, L) is not available or if there are bottlenecks at the consumption points (H, F, L), the hydrochloric acid (54) is fed to the neutralisation station (G) and neutralised with concentrated alkali solution (55), in particular with concentrated sodium hydroxide solution, and the resulting salt solution (56) is fed either to the chloralkali process station (L) or to a disposal station (M).
    Type: Grant
    Filed: January 17, 2018
    Date of Patent: June 22, 2021
    Assignee: Covestro Deutschland AG
    Inventors: Andreas Bulan, Johann Rechner, Rainer Weber, Juergen Hecke, Wolfgang Kern, Martin Leipnitz, Bernd Henning
  • Patent number: 10978712
    Abstract: The invention describes a process for the manufacture of a gas diffusion electrode involving preparing a powder mixture containing at least a catalyst and a binder, applying the powder mixture to an electrically conducting support, and pressing the powder mixture with the electrically conducting support.
    Type: Grant
    Filed: May 19, 2006
    Date of Patent: April 13, 2021
    Assignee: Covestro Deutschland AG
    Inventor: Andreas Bulan
  • Publication number: 20210101815
    Abstract: A process for the work-up of salt-containing process water which contains an alkali metal chloride as salt in a concentration of at least 4% by weight and organic or inorganic and organic impurities from chemical production processes and reuse of the salt by a combination of prepurification and concentration, crystallization and purification of the salt and optionally subsequently use of the salt in an electrolysis for producing basic chemicals are described.
    Type: Application
    Filed: February 11, 2019
    Publication date: April 8, 2021
    Inventors: Yuliya SCHIESSER, Knud WERNER, Andreas BULAN
  • Patent number: 10711356
    Abstract: The invention relates to an oxygen-consuming electrode, in particular for use in chloralkali electrolysis, comprising a novel catalyst coating based on carbon nanotubes and a silver-based cocatalyst, and to an electrolysis device. The invention further relates to a method for producing said oxygen-consuming electrode and to the use thereof in chloralkali electrolysis or fuel cell technology.
    Type: Grant
    Filed: August 28, 2015
    Date of Patent: July 14, 2020
    Assignee: Covestro Deutschland AG
    Inventors: Andreas Bulan, Jürgen Kintrup
  • Publication number: 20200141540
    Abstract: The invention relates to a method for the leakage-proof storage of liquefied chlorine under increased pressure in pressure tanks, in which up to 20 wt. % polyvinyl chloride (PVC) or chlorinated polyvinyl chloride (cPVC) is placed in the pressure tank prior to filling the pressure tank with liquefied chlorine.
    Type: Application
    Filed: July 16, 2018
    Publication date: May 7, 2020
    Applicant: Covestro Deutschland AG
    Inventors: Andreas BULAN, Rainer WEBER, Jürgen KINTRUP, Daniel Gordon DUFF, Verena HAVERKAMP, Giulio LOLLI, Jose FONSECA, Stefanie EIDEN, Thomas KÖNIG
  • Patent number: 10640399
    Abstract: Described is an osmotic distillation process for concentrating a liquid containing sodium chloride, and in particular a treatment process for used reaction water containing sodium chloride from the production of polymers.
    Type: Grant
    Filed: June 29, 2016
    Date of Patent: May 5, 2020
    Assignee: Covestro Deutschland AG
    Inventors: Andreas Bulan, Yuliya Schießer, Rainer Weber
  • Publication number: 20190375635
    Abstract: The invention relates to a method for flexibly controlling the use of hydrochloric acid having an HCl concentration of at least 10 wt %, in particular at a volume flow rate of at least 1 m3/h, obtained from a continuous chemical production process (A). In the method, purified hydrochloric acid (54) from a hydrochloric acid store (E) is optionally fed to a dispatch station (H), an HCl electrolysis station (F) and a chloralkali electrolysis station (L), which are consumption points for the hydrochloric acid, or to a neutralisation station (G) in that if one or more of said consumption points (H, F, L) is not available or if there are bottlenecks at the consumption points (H, F, L), the hydrochloric acid (54) is fed to the neutralisation station (G) and neutralised with concentrated alkali solution (55), in particular with concentrated sodium hydroxide solution, and the resulting salt solution (56) is fed either to the chloralkali process station (L) or to a disposal station (M).
    Type: Application
    Filed: January 17, 2018
    Publication date: December 12, 2019
    Inventors: Andreas Bulan, Johann RECHNER, Rainer WEBER, Juergen HECKE, Wolfgang KERN, Martin LEIPNITZ, Bemd HENNING
  • Publication number: 20190177186
    Abstract: The invention relates to a method for the electrochemical purification of chloride-containing, aqueous process solutions, which are contaminated with organic chemical compounds, using a boron-doped diamond electrode at a pH value of at least 9.5.
    Type: Application
    Filed: August 8, 2017
    Publication date: June 13, 2019
    Inventors: Andreas BULAN, Rainer WEBER, Thorben MUDDEMANN
  • Publication number: 20190112719
    Abstract: The invention relates to an oxygen-consuming electrode for use in chlor-alkali electrolysis which, as required, can either evolve hydrogen or can also consume oxygen, on the basis of a silver-based catalyst and an additional electrocatalyst based on ruthenium and/or iridium. The invention further relates to an electrolysis device consisting thereof. When said electrode is used in the chlor-alkali electrolysis, a correspondingly equipped chlor-alkali electrolysis system can be used for example for network stabilization of power supply networks.
    Type: Application
    Filed: April 4, 2017
    Publication date: April 18, 2019
    Inventors: Andreas BULAN, Rainer WEBER, Fabian BIENEN