Abstract: Provided are a blister package and a method of making thereof. The blister package includes a rupturable substrate; and a blister layer overlayed by the substrate, thereby making a cavity between the rupturable substate and the blister layer. The rupturable substrate at least partially forms an engraving or etching that reduces push through force required for dispensing a product stored inside the cavity for customer dispensing. The rupturable substate and the blister layer are made of the same or same class plastic or polymer thereby making the blister package recyclable.

Abstract: Provided is a single material plastic push-through blister pack for food and pharmaceutical packaging and a method of making thereof. The blister package may be produced by thermoforming polymer films for the cavity and a cavitated polymer film made from the same class of polymer comparatively lower thickness for the substrate or lid. To facilitate the push through breaking, the polymer film used as the lidding film may be modified to a microcavitated film by creating micro-voids/cavities and micro-brittleness within the polymer matrix. These micro-voids/cavities, and/or embedded microcrystalline particles present in the polymer matrix of the lidding film, may create internal cracks in the film by application of a small external force, which may then result in rupturing of the lid film to dispense a product from the cavity of the blister pack.