Abstract: A multi-layer susceptor arrangement for inductively heating an aerosol-forming substrate, the multi-layer susceptor arrangement including: a first layer including a first susceptor material; and a second layer including a second susceptor material, the second susceptor material including a Ni—Fe-alloy including one of: 79 wt %-82 wt % Ni and 13 wt %-15 wt % Fe, or 79 wt %-82 wt % Ni, 4 wt %-6 wt % Mo, less than 1 wt % of Si and Mn combined together, and 13 wt %-15 wt % Fe, or 77 wt % Ni, 16 wt % Fe, 5 wt % Cu, and 2 wt % of one of Cr and Mo, or 77 wt % Ni, 14 to 15 wt % Fe, 4 wt % Cu, and 4 wt % of Mo.

Abstract: An aerosol-generating system is provided, including: an aerosol-generating article including an aerosol-forming substrate, and an aerosol-generating device having a housing, a heating chamber defining a heating zone and sized to receive the substrate therein, an induction element around the zone, a power supply, and a controller connected to the element to provide an alternating electric current to the element to generate an alternating magnetic field within the zone, the element being controlled to sequentially provide a first alternating magnetic field having a first frequency for a first period of time followed by a second alternating magnetic field having a second frequency for a second period of time, the element being first and second coils, the first and the second coils being actuatable to provide the first and the second fields, respectively, and the article and the chamber being arranged so the article is partially received within the chamber.

Abstract: An electronic aerosol-generating device includes a housing extending between first and second ends along a longitudinal axis. The second end of the housing defines a cavity for receiving a consumable containing an aerosol generating substrate. The device further includes a heating component comprising a heating element extending along the longitudinal axis within the cavity and configured to penetrate into the aerosol generating substrate when the consumable is inserted into the cavity. The heating element comprises a material having a Curie temperature of less than 500° C. The device also includes an inductor comprising an inductor coil positioned to transfer magnetic energy to the heating element. The inductor is configured to induce eddy currents and/or hysteresis losses in the heating element. The device further includes a power supply operably connected to the inductor and control electronics operably connected to the power supply and configured to control heating of the heating element.

Abstract: An inductively heatable aerosol-generating article for an inductively heating aerosol-generating device is provided, the article including: an aerosol-forming rod segment having a cylindrical shape with a constant outer cross-section including an elongate susceptor element and an aerosol-forming substrate surrounding the susceptor element so as to define the cylindrical shape of the rod segment, the susceptor element including at least one narrower portion at each extreme end of the susceptor element, and the narrower portion at each extreme end including a reduced transverse cross-section as compared to one or more portions of the susceptor element along a length extension of the susceptor element including a maximum transverse cross-section of the susceptor element.

Abstract: An aerosol-generating device is provided, including: a housing having a chamber, an induction coil around at least part of the chamber; a heating compartment to receive an aerosol-generating article, being detachably insertable into the chamber, and including a cavity to receive the article; and a heating element arrangeable within and extending into the cavity in a longitudinal direction, configured to penetrate an aerosol-forming substrate included in the article and received in the cavity, the compartment further including a first open end to receive the article, and a second, base end opposite the first open end, the first open end and the base end connected by side surfaces including openings and locking elements, and the chamber including recesses corresponding to the locking elements to facilitate a snap-fit when the compartment is inserted into the chamber, the compartment further including a press button to allow release of the snap-fit connection.

Abstract: An aerosol-generating system is provided, including: an aerosol-generating device, including a housing, a heating chamber defining a heating zone and being sized to receive at least a portion of an aerosol-forming substrate within the heating zone, an induction element disposed around, or adjacent to, the heating zone, a power supply, and a controller connected to the induction element and configured to provide an alternating electric current to the induction element to generate an alternating magnetic field within the heating zone, the induction element being configured to be controlled to sequentially provide a first alternating magnetic field having a first frequency for a first period of time followed by a second alternating magnetic field having a second frequency for a second period of time.

Abstract: An aerosol-generating device for generating an aerosol by inductive heating of an aerosol-forming substrate is provided, the device including: a device housing including a cavity to removably receive the substrate; an inductive heating arrangement including an induction coil to generate a varying magnetic field within the cavity and being arranged around at least a portion of the cavity; and a flux concentrator arranged around at least a portion of the coil and being configured to distort the field of the arrangement towards the cavity, the flux concentrator including a multi-layer flux concentrator foil having a magnetic layer laminated with at least a first support layer, the magnetic layer including a plurality of separated fragments of a soft magnetic alloy and being arranged in a pattern including a plurality of crack centers, and a plurality of cracks spread radially outwards from each crack center in a web-shaped pattern.

Abstract: An aerosol-generating system is provided, including: an aerosol-generating article including an aerosol-forming substrate, and an aerosol-generating device having a housing, a heating chamber defining a heating zone and sized to receive the substrate therein, an induction element around the zone, a power supply, and a controller connected to the element to provide an alternating electric current to the element to generate an alternating magnetic field within the zone, the element being controlled to sequentially provide a first alternating magnetic field having a first frequency for a first period of time followed by a second alternating magnetic field having a second frequency for a second period of time, the element being first and second coils, the first and the second coils being actuatable to provide the first and the second fields, respectively, and the article and the chamber being arranged so the article is partially received within the chamber.

Abstract: An aerosol-generating article for producing an inhalable aerosol upon heating is provided, the aerosol-generating article including: a rod of aerosol-generating substrate; and an elongate susceptor arranged longitudinally within the aerosol-generating substrate, the susceptor extending all the way to a downstream end of the rod of aerosol-generating substrate, the susceptor having a thickness from about 55 micrometers to about 65 micrometers, and a ratio between a length of the susceptor and an overall length of the aerosol-generating article being from about 0.2 to about 0.35.

Abstract: An aerosol-generating device is provided, including: a housing having a chamber, an induction coil around at least part of the chamber; a heating compartment to receive an aerosol-generating article, being detachably insertable into the chamber, and including a cavity to receive the article; and a heating element arrangeable within and extending into the cavity in a longitudinal direction, configured to penetrate an aerosol-forming substrate included in the article and received in the cavity, the compartment further including a first open end to receive the article, and a second, base end opposite the first open end, the first open end and the base end connected by side surfaces including openings and locking elements, and the chamber including recesses corresponding to the locking elements to facilitate a snap-fit when the compartment is inserted into the chamber, the compartment further including a press button to allow release of the snap-fit connection.

Abstract: The present invention relates to a multi-layer susceptor assembly for inductively heating an aerosol-forming substrate which comprises at least a first layer and a second layer intimately coupled to the first layer. The first layer comprises a first susceptor material. The second layer comprises a second susceptor material having a Curie temperature lower than 500° C. The susceptor assembly further comprises a third layer intimately coupled to the second layer. The third layer comprises a specific stress-compensating material and specific layer thickness for compensating differences in thermal expansion occurring in the multi-layer susceptor assembly after a processing of the assembly such that at least in a compensation temperature range an overall thermal deformation of the susceptor assembly is essentially limited to in-plane deformations.

Abstract: An electronic aerosol-generating device includes a housing extending between first and second ends along a longitudinal axis. The second end of the housing defines a cavity for receiving a consumable containing an aerosol generating substrate. The device further includes a heating component comprising a heating element extending along the longitudinal axis within the cavity and configured to penetrate into the aerosol generating substrate when the consumable is inserted into the cavity. The heating element comprises a material having a Curie temperature of less than 500° C. The device also includes an inductor comprising an inductor coil positioned to transfer magnetic energy to the heating element. The inductor is configured to induce eddy currents and/or hysteresis losses in the heating element. The device further includes a power supply operably connected to the inductor and control electronics operably connected to the power supply and configured to control heating of the heating element.

Abstract: An aerosol-generating device is provided, including a housing having a chamber; an induction coil disposed around at least a portion of the chamber; a heating compartment configured to receive an aerosol-generating article and being detachably insertable into the chamber of the housing, the heating compartment including a cavity configured to receive at least a portion of the aerosol-generating article; and a heating element arrangeable within the cavity of the heating compartment, the heating element extending into the cavity in a longitudinal direction of the cavity, and being configured to penetrate an aerosol-forming substrate in the aerosol-generating article and received in the cavity.

Abstract: An inductive component is provided, including: a wire winding, around which a magnetic foil is wrapped; an electrical shielding, which surrounds the magnetic foil, the magnetic foil including at least one magnetic layer, the at least one magnetic layer including a magnetic material, and the magnetic material being a nanocrystalline iron alloy; and a non-magnetic and non-conductive insulating layer, which includes a plastic and which is disposed between the magnetic foil and the wire winding. A method for adjusting an inductance value of an inductive component is also provided.

Abstract: An electronic aerosol-generating device includes a housing extending between first and second ends along a longitudinal axis. The second end of the housing defines a cavity for receiving a consumable containing an aerosol generating substrate. The device further includes a heating component comprising a heating element extending along the longitudinal axis within the cavity and configured to penetrate into the aerosol generating substrate when the consumable is inserted into the cavity. The heating element comprises a material having a Curie temperature of less than 500° C. The device also includes an inductor comprising an inductor coil positioned to transfer magnetic energy to the heating element. The inductor is configured to induce eddy currents and/or hysteresis losses in the heating element. The device further includes a power supply operably connected to the inductor and control electronics operably connected to the power supply and configured to control heating of the heating element.

Abstract: A susceptor assembly for inductively heating an aerosol-forming substrate includes a first susceptor and a second susceptor. At least a portion of an outer surface of the second susceptor comprises an anti-corrosion covering and at least a portion of an outer surface of the first susceptor is exposed. An aerosol-generating article can include an aerosol-forming substrate and the susceptor assembly.

Abstract: An electronic aerosol-generating device includes a housing extending between first and second ends along a longitudinal axis. The second end of the housing defines a cavity for receiving a consumable containing an aerosol generating substrate. The device further includes a heating component comprising a heating element extending along the longitudinal axis within the cavity and configured to penetrate into the aerosol generating substrate when the consumable is inserted into the cavity. The heating element comprises a material having a Curie temperature of less than 500° C. The device also includes an inductor comprising an inductor coil positioned to transfer magnetic energy to the heating element. The inductor is configured to induce eddy currents and/or hysteresis losses in the heating element. The device further includes a power supply operably connected to the inductor and control electronics operably connected to the power supply and configured to control heating of the heating element.

Abstract: The present invention relates to a susceptor assembly (1) for inductively heating an aerosol-forming substrate and to a method for producing such an assembly. The susceptor assembly comprises a first susceptor (10) and a second susceptor (20). A Curie temperature of the second susceptor is lower than 500° C. At least a portion of an outer surface of the second susceptor comprises an anti-corrosion covering (30) and at least a portion of an outer surface of the first susceptor is exposed. The invention further relates to aerosol-generating article comprising an aerosol-forming substrate and a susceptor assembly.

Abstract: The present invention relates to a multi-layer susceptor assembly for inductively heating an aerosol-forming substrate which comprises at least a first layer and a second layer intimately coupled to the first layer. The first layer comprises a first susceptor material. The second layer comprises a second susceptor material having a Curie temperature lower than 500° C. The susceptor assembly further comprises a third layer intimately coupled to the second layer which comprises a specific stress-compensating material and a specific layer thickness such that after a processing of the multi-layer susceptor assembly the third layer exerts a tensile or compressive stress onto the second layer at least in a compensation temperature range for counteracting a compressive or tensile stress exerted by the first layer onto the second layer.

Abstract: An aerosol-generating device is provided, including a housing defining a chamber having an open end configured for insertion of an aerosol-generating article into the chamber and a closed end disposed opposite the open end; a flat spiral inductor coil disposed at the closed end of the chamber; a susceptor element disposed within the chamber at the closed end; and a power supply and a controller connected to the flat spiral inductor coil and configured to provide an alternating electric current to the flat spiral inductor coil such that the flat spiral inductor coil is configured to generate an alternating magnetic field to inductively heat the susceptor element and thereby to heat at least a portion of an aerosol-generating article received within the chamber.