Abstract: A method for producing a tube-shaped heating cartridge includes preparation of a plate-shaped or tube-shaped, electrically conductive body, machining the body for forming a heating element blank such that a deformable heating conductor path structure is formed from the body with a first total length and a first height and also with at least one first and second conductor path end, inserting the heating element blank into a tube-shaped metal housing, which has a second total length and a second height, filling the tube-shaped metal housing with an electrically insulating and compactable material and compacting the filled metal housing for achieving a specified geometric shape and a specified ohmic resistance of the heating element blank with a third total length increased relative to the first total length and a third height reduced relative to the first height.

Abstract: An electrical heating device with an electrical heating element, which is arranged inside of a tube-shaped metal jacket and is electrically insulated from this jacket with a compacted, electrically insulating material. The electrical heating element has coils with a flat ribbon geometry. The coil has an inner diameter, an outer diameter, and a spacing between adjacent coils. The coils are shaped such that a flat side runs parallel to the coil axis. The compacted electrically insulating material is either a compacted granulate made from granulate grains of different sizes with edges and protrusions or components of a molded part produced during the compaction of the molded part. A surface of the coil has sections in which granulate grains or components of the molded part produced during the compaction of the molded part, under local deformation of the electrical heating element, are pressed at least partially into the electrical heating element.

Abstract: An electrical tubular heating element is disclosed with a tubular metal sheath, in whose interior at least one electrical heating element, which is constructed as a resistive wire, arranged electrically insulated from the tubular metal sheath at least in sections, in which the electrical heating element has a base body, which consists of one or more sections of the electrical heating element each with essentially constant cross section, and two end sections and that at least one end section of at least one of the electrical heating elements is subjected to a shape-changing process, so that the cross section of the end section is reduced at least in sub-areas of the end section in comparison to the cross section in each section of the base body. A method for manufacturing such an electrical tubular heating element is also disclosed.

Abstract: An electrical heating element for an electrical heating device is provided, wherein the electrical heating element is made from a coiled resistive wire with flat ribbon geometry and one or two connector assemblies, wherein the resistive wire with flat ribbon geometry is coiled into coils with an inner diameter, an outer diameter, and a distance between adjacent coils such that the flat side of the resistive wire with flat ribbon geometry runs parallel to the coil axis, and wherein the connector assemblies have at least one connection element that is in surface-area contact with a section of the resistive wire with flat ribbon geometry. In addition, an electrical heating device with such an electrical heating element and a method for manufacturing such an electrical heating device are also provided.

Abstract: An electrical tubular heating element is disclosed with a tubular metal sheath, in whose interior an electrical heating element is arranged, which is formed from a resistive wire and is electrically insulated from the tubular metal sheath at least in sections by an electrically insulating material, in which the resistive wire, from which the electrical heating element is formed, is penetrated by at least one opening and/or has a contoured peripheral surface. A method for manufacturing such an electrical tubular heating element is also disclosed.

Abstract: An electric heater with an axial opening for holding an object to be heated includes an electric heating element and a clamping sleeve for generating an adjustable, radial force acting in a direction toward a center axis of the axial opening. The clamping sleeve of the electric heater is cut through by a groove whose width can be changed by a clamping device. The clamping device has a pin that is perpendicular to the center axis of the axial opening and is connected to the clamping sleeve on a first side of the groove. The clamping device further has a washer that is arranged on the pin and is supported in a radial direction of the washer on a bearing that is connected to the clamping sleeve on a second side of the groove such that when the washer is rotated, a position of the pin is shifted in space.

Abstract: Provided is a process for the manufacture of a mineral-insulated socket, especially as a module for the manufacture of an electrical feedthrough and especially for use in an exhaust gas duct of a motor vehicle. The mineral-insulated socket has a metallic inner part arranged in a metallic outer pipe and electrically insulated from this metallic outer pipe by an electrically insulating, mineral material. In a process, the metallic inner part, the electrically insulating material, and the outer pipe are compressed to form a composite and in a subsequent step, the mineral-insulated socket is produced by removing at least one complete section of the compressed composite.

Abstract: A method for producing an electrical feedthrough with an inner conductor arranged in some sections in a metallic outer pipe and electrically insulated from this outer pipe by an electrically insulating material. The inner conductor of the feedthrough has a contact section projecting out of the metallic outer pipe. The metallic outer pipe, the electrically insulating material, and the sections of the inner conductor, which are already arranged in the metallic outer pipe, are compressed with each other to form a module, in which the contact section projecting out of the metallic outer pipe is joined to the inner conductor only after completion of the compression of the metallic outer pipe, the electrically insulating material, and the sections of the inner conductor, which are already arranged in the metallic outer pipe. The contact section is positioned such that it is oriented along the center axis of the metallic outer pipe.

Abstract: A method for producing an electrical bushing with a multi-part inner conductor arranged at least in some sections in an outer tube made from metal and electrically insulated from the outer tube by an electrically insulating material. The inner conductor of the finished bushing has at least one contact section protruding out of the outer tube and a bearing section that is arranged within the outer tube and that is compressed with the electrically insulating material. The outer tube made from metal to form a composite for supporting the at least one contact section. The at least one contact section and the bearing section compressed with the electrically insulating material and the outer tube made from metal to form the composite for supporting the at least one contact section are prepared as separate assemblies and then connected to each other.

Abstract: A device is disclosed with an internal conductor, which is arranged within the tube interior of a tubular metal sheath and is electrically insulated from this sheath with a compacted, electrically insulating material, in which the compacted electrically insulating material is a compacted magnesium oxide granulate made from magnesium oxide grains of different sizes with edges and projections, and that sections, especially edges and projections of magnesium oxide grains are pressed, under local deformation of the internal conductor and/or the tubular metal sheath, into the internal conductor or into the tubular metal sheath. A method for manufacturing such a device is also disclosed.

Abstract: An electric heater with a tubular metal jacket and an electric heating element, which is embedded in the interior of the tubular metal jacket in an electrically insulating material and is coiled at least in some sections. The electric heating element has at least one unheated end section, wherein the unheated end section has, on its side, one or more shaped coils of the electric heating element and at least one tubular section of a pipe made from electrically conductive material. The unheated end section has a fill opening for the electrically insulating materials and a method of making such an electric heater.

Abstract: A method for producing an electrical heating device with the steps of preparing a sleeve from a first material that has a first strength; arranging an electrical heating element in the sleeve; arranging of a filler material in the sleeve, so that parts of the electrical heating element carrying current are electrically isolated from the sleeve and the position of the electrical heating element in the sleeve is fixed, and at least section-wise compression of the sleeve, of the electrical heating element is arranged in sections of the sleeve that are compressed, and of the filler material arranged in sections of the sleeve that are compressed, wherein, before the completion of the at least section-wise compression of the sleeve, in sections to be compressed, a tubular section is arranged that is made from a second material that has a second strength higher than the first strength.

Abstract: An electric heater with an axial opening for holding an object to be heated includes an electric heating element and a clamping sleeve for generating an adjustable, radial force acting in a direction toward an axis of the axial opening. The clamping sleeve of the electric heating device is penetrated by at least one cut, whose width can be changed by means of at least one clamping device. A component of the clamping device is rotatably mounted or can be rotatably mounted relative to the clamping sleeve about an axis of rotation perpendicular to the axis of the axial opening. This component interacts directly or indirectly with the clamping sleeve so that a rotation of the rotatably mounted or rotatably mountable component of the clamping device changes the width of the cut.

Abstract: A device (100, 200, 1100, 2100) converts electricity into heat. A first flat winding support (110, 130, 210a, 210b, 230a, 230b, 310a, 310b, 330a, 330b, 510, 610, 630, 710, 1110, 1130, 2110, 2130) including electrically insulating material, has a first electric heating element (140, 150, 240a, 240b, 250a, 250b, 340a, 340b, 350a, 350b, 540, 640, 650, 740, 750) wound thereon. The first flat winding support with wound first electric heating element is inserted into a housing (190, 290, 1190, 2190) electrically insulated against the housing. A second flat winding support, including electrically insulating material, has a second electric heating element (140, 150, 240a, 240b, 250a, 250b, 340a, 340b, 350a, 350b, 540, 640, 650, 740, 750), which is galvanically separated from the first electric heating element, wound thereon. The second flat winding support with wound second electric heating element is inserted into the housing electrically insulated against the housing.

Abstract: Electrical heating device with a tube-shaped metal sleeve, with an insulating body that is arranged in the interior of the tube-shaped metal sleeve and is passed through by at least one tunnel-like opening, with an electrical heating element, that runs with at least one section in the tunnel-like opening and with a connecting wire for the direct or indirect electrical contacting and supply of the electrical heating element that also runs with at least one section in the tunnel-like opening, wherein the sections of the electrical heating element and of the connecting wire running in the tunnel-like opening overlap each other in a contact area (K) at least in some sections, wherein the contact area (K) is in an unheated section (u) of the electrical heating device.

Abstract: Disclosed is a method for producing an electrical heating device with an electrical heating element, which is arranged in the interior of a multi-part tubular metal jacket embedded in an electrically insulating material, wherein the electrical heating device has, within the multi-part tubular metal jacket, on at least one end, an unheated area, in which, during operation of the electrical heating device, electrical current flows at least also through at least one connection wire, and/or at least one connection sleeve and/or at least one connection pin, which is in electrical contact with the electrical heating element, and further has a heated area, in which, during operation of the electrical heating device, electrical current flows only through a section of the electrical heating element running in the heated area. An electrical heating device with a multi-part tubular metal jacket, which can be produced with this method, is also disclosed.

Abstract: An electrical heating device with a tubular metal jacket and with at least one electrical heating element, which is arranged electrically isolated from the tubular metal jacket in an interior of the tubular metal jacket. The electrical heating element runs parallel to a tube center axis of the tubular metal jacket and has a wave-like shape such that wave peaks and wave valleys are produced.

Abstract: An electrical device (100, 200) is provided with a tubular metal sheath (110, 210, 250, 260) and with an insulator body (120, 160, 220, 251, 261), which is arranged in the interior of the tubular metal sheath (110, 210, 250, 260) and through which passes at least one tunnel-like opening (tunnel opening) (121, 122, 161, 162, 221, 252, 262). At least one section (131a, 132a, 171a, 172a) of a first electrical conductor (131, 132, 171, 172, 231) is arranged in the tunnel opening (121, 122, 161, 162, 221, 252, 262), in which the cross-sectional geometry of the tunnel opening (121, 122, 161, 162, 221, 252, 262) deviates from a circular shape.

Abstract: An electric heater (100) with an axial opening (131) for receiving an object to be heated, with an electric heating element (130) surrounding the axial opening (131) in at least in some sections and with an essentially cylindrical or essentially frustoconical clamping jacket (110) surrounding the electric heating element (13) at least in the radial direction for generating an adjustable force acting radially in the direction of an axis (A) of the axial opening (131).

Abstract: An electrical tubular heating element is disclosed with a tubular metal sheath, in whose interior an electrical heating element is arranged, which is formed from a resistive wire and is electrically insulated from the tubular metal sheath at least in sections by an electrically insulating material, in which the resistive wire, from which the electrical heating element is formed, is penetrated by at least one opening and/or has a contoured peripheral surface. A method for manufacturing such an electrical tubular heating element is also disclosed.