Patents by Inventor Andreas Waldhör
Andreas Waldhör has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11931834Abstract: In a method for regulating or controlling the conveyance speed of a wire composed of consumable material during a laser soldering or welding method, the wire is melted by a laser beam from a laser unit and is conveyed at a mean conveyance speed toward a workpiece to be processed, wherein a voltage between the wire and the workpiece is measured. A laser soldering or laser welding device carries out this method. In order to avoid at least relatively lengthy short-circuit breaking between the end of the wire and the workpiece, the conveyance speed of the wire, as a function of the measured voltage, is temporarily increased to a predetermined boost speed by increasing the conveyance speed to the predetermined boost speed when a defined voltage limit value is exceeded, and the conveyance speed is reduced again at the latest when the voltage limit value falls below.Type: GrantFiled: April 14, 2022Date of Patent: March 19, 2024Assignee: FRONIUS INTERNATIONAL GMBHInventors: Manuel Binder, Andreas Waldhör
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Publication number: 20230405702Abstract: In a method for regulating or controlling the conveyance speed of a wire composed of consumable material during a laser soldering or welding method, the wire is melted by a laser beam from a laser unit and is conveyed at a mean conveyance speed toward a workpiece to be processed, wherein a voltage between the wire and the workpiece is measured. A laser soldering or laser welding device carries out this method. In order to avoid at least relatively lengthy short-circuit breaking between the end of the wire and the workpiece, the conveyance speed of the wire, as a function of the measured voltage, is temporarily increased to a predetermined boost speed by increasing the conveyance speed to the predetermined boost speed when a defined voltage limit value is exceeded, and the conveyance speed is reduced again at the latest when the voltage limit value falls below.Type: ApplicationFiled: April 14, 2022Publication date: December 21, 2023Applicant: FRONIUS INTERNATIONAL GMBHInventors: Manuel BINDER, Andreas WALDHÖR
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Publication number: 20230390851Abstract: In a method in which a welding process is carried out on a workpiece with a welding torch and to a welding device for carrying out the method, a welding current source is supplied in order to provide a welding voltage, and an electrical voltage is applied, at least temporarily, during the welding process to an external element of the welding torch, in particular to an outer wall of a gas nozzle, and a possibly occurring electrical contact between the external element and a further element, in particular the workpiece or a contact tube, is detected by the electrical voltage applied. The welding current source is electrically connected via at least one first resistor to the external element of the welding torch and the external element of the welding torch is connected to the electrical potential of the workpiece via at least one second resistor.Type: ApplicationFiled: December 1, 2021Publication date: December 7, 2023Applicant: Fronius International GmbHInventors: Josef ARTELSMAIR, Dominik SÖLLINGER, Andreas WALDHÖR, Manuel BINDER
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Publication number: 20230286076Abstract: A welding method materially cohesively bonding at least two components using at least one additive material. A welding seam is produced with a seam course between a seam start and a seam end. The process is controlled using at least one control unit, at least one external physical welding seam property of the welding seam is influenced by a control parameter of the control unit, and information is included in the control parameter. The information, during the process is stored in the welding seam between a start point and an end point in the seam course using the at least one external physical welding seam property so that the information can be read, optically and/or haptically, from a sequence of the at least one detectable external physical welding seam property along the course of the seam in the region between the start point and the end point.Type: ApplicationFiled: June 1, 2021Publication date: September 14, 2023Applicant: Fronius International GmbHInventors: Willi BAUMANN, Andreas WALDHÖR
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Patent number: 11738402Abstract: Method for scanning a workpiece surface (2A) of a metal workpiece (2), in which a blowtorch (3) having a welding wire electrode (4) is moved relative to the workpiece surface (2A) to determine scanning values and a wire end (4A) of the welding wire electrode (4) is repeatedly moved towards the workpiece surface (2A), in each case until contact with the metal workpiece (2) at a scanning position (P) on the workpiece surface (2A) of the metal workpiece (2) is detected, and the wire end (4A) of the welding wire electrode (4) is subsequently moved back, the blowtorch (3) detecting scanning values (d) at scanning positions (P), at least in some cases multiple times, to determine scanning measurement errors.Type: GrantFiled: June 22, 2018Date of Patent: August 29, 2023Assignee: Fronius International GmbHInventors: Manuel Mayer, Andreas Waldhoer, Josef Artelsmair, Dominik Soellinger, Helmut Ennsbrunner, Andreas Hummelbrunner
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Patent number: 11648619Abstract: Method and device for marking a workpiece surface (2A) of a metal workpiece (2), in which a welding torch (3) comprising a welding wire electrode (4) is guided along the workpiece surface (2A) to be marked and meanwhile a wire end (4A) of the welding wire electrode (4) is moved towards and away from the work-piece surface (2A) to be marked, wherein an electric voltage (U) present at the welding wire electrode (4) and/or an electric current (I) flowing through the welding wire electrode (4) bring about electric sparks, which bring about material removal and/or material alteration at the workpiece surface (2A) of the metal workpiece (2) to mark the workpiece surface (2A).Type: GrantFiled: April 3, 2018Date of Patent: May 16, 2023Assignee: Fronius International GmbHInventors: Manfred Schörghuber, Andreas Waldhör, Manuel Mayer
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Patent number: 11642736Abstract: In a method for scanning the surface of metallic workpieces, during scanning, a welding torch with a consumable welding wire is moved over and towards the workpiece surface, until contact of the welding wire with the workpiece is detected, and the welding wire is subsequently moved away from the workpiece. Before scanning, slag-removal is carried out to remove slag at the welding wire end, wherein the welding current is lowered to a minimum, and the welding wire is moved cyclically with a rapid recurrent forward/backward movement over a specified path length toward the workpiece, and by a smaller distance away from the workpiece, until a short circuit between the welding wire and the workpiece is detected, whereupon slag-removal is ended, and upon the detection of no short circuit, slag-removal is repeated, and upon the detection of several short circuits one after the other, slag-removal is ended.Type: GrantFiled: November 17, 2020Date of Patent: May 9, 2023Assignee: Fronius International GmbHInventors: Manuel Mayer, Andreas Waldhoer, Manuel Binder
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Patent number: 11559853Abstract: Method for scanning the surface (O) of metallic workpieces (W), wherein, during a scanning process before a welding process is carried out, a welding torch (1) with a meltable welding wire (2) is moved over the surface (O) of the workpieces (W), and at predefined times (ti) the welding wire (2) is moved towards the surface (O) of the workpieces (W) until a contact of the welding wire (2) with one of the workpieces (W) is detected, and the position (Pi) of the surface (O) of the workpieces (W) at each time (ti) is determined and stored in the welding power source (4), wherein an edge (K) is determined if the current position (Pi) of the surface (O) of the workpieces (W) exceeds at least one of the stored previous positions (Pi-n) of the surface (O) of the workpieces (W) by a predefined threshold value (S).Type: GrantFiled: November 17, 2020Date of Patent: January 24, 2023Assignee: Fronius International GmbHInventors: Manuel Mayer, Andreas Waldhoer, Manuel Binder
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Publication number: 20230018375Abstract: A method for preparing an automated welding method for a welding process moves a welding torch with a consumable welding wire during a movement phase at a positioning speed from an actual to a desired start position of a welding seam, and bridges the distance of the welding wire end from the workpiece during a creep phase. The creep phase is at least partially carried out during the movement phase. The wire is moved toward the workpiece at a first specified forward feed speed until a first wire end-workpiece contact is detected, moved away from the workpiece after first contact detection and then recurrently moved away from the workpiece, and the contact is interrupted again upon detection of further contacts, and the movement of the welding wire towards the workpiece and movement away from the workpiece after the contact is repeated until the start position is reached.Type: ApplicationFiled: October 18, 2021Publication date: January 19, 2023Applicant: Fronius International GmbHInventors: Dominik SOELLINGER, Andreas WALDHOER, Josef ARTELSMAIR
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Publication number: 20220410300Abstract: Welding A welding apparatus is provided for welding a weld seam, in particular a root weld seam, with a reversing welding wire the advancing rate, VD, of which is automatically reduced to a specified minimum rate value, VDmin, by a controller of the welding apparatus if no short-circuit, KS, is detected during an arcing phase within a specific time period, ?t, or within a specific extension, ?s, of the welding wire.Type: ApplicationFiled: October 30, 2020Publication date: December 29, 2022Inventors: Andreas Waldhör, Martin Willinger
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Publication number: 20220402061Abstract: In a method for scanning the surface of metallic workpieces, during scanning, a welding torch with a consumable welding wire is moved over and towards the workpiece surface, until contact of the welding wire with the workpiece is detected, and the welding wire is subsequently moved away from the workpiece. Before scanning, slag-removal is carried out to remove slag at the welding wire end, wherein the welding current is lowered to a minimum, and the welding wire is moved cyclically with a rapid recurrent forward/backward movement over a specified path length toward the workpiece, and by a smaller distance away from the workpiece, until a short circuit between the welding wire and the workpiece is detected, whereupon slag-removal is ended, and upon the detection of no short circuit, slag-removal is repeated, and upon the detection of several short circuits one after the other, slag-removal is ended.Type: ApplicationFiled: November 17, 2020Publication date: December 22, 2022Applicant: Fronius International GmbHInventors: Manuel MAYER, Andreas WALDHOER, Manuel BINDER
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Publication number: 20220288712Abstract: The invention relates to a welding process with a consumable welding wire (5), in particular a cold metal transfer (CMT) welding process for build-up welding, and also to a welding apparatus (1) for carrying out such a welding process.Type: ApplicationFiled: April 28, 2021Publication date: September 15, 2022Applicant: Fronius International GmbHInventors: Manuel MAYER, Andreas WALDHOER, Wolfgang KALTEIS, Rick GRUNWALD
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Publication number: 20220274196Abstract: Welding device (1) for welding a workpiece (W) in a welding process (SP) which comprises different types of welding process phases (SPP), in which the workpiece (W) is welded in each case with a welding arc (LB) which extends between a welding wire electrode (SDE) of the welding device (1) and the workpiece (W), wherein for the welding process phases (SPP) an arc parameter, LBP, of the welding arc (LB), in particular its arc length, LBL, can be set, wherein the welding device (1) comprises a controller (4) which, during a welding process transition (SPÜ) between different types of welding process phases (SPP) of the welding process (SP), effects a change in the arc parameter, ?LBP, of the welding arc (LB) corresponding to the arc parameters, LBP, set for the welding process phases (SPP) and at the same time automatically adapts at least one transition welding parameter, ÜSP, of a welding current source (2) of the welding device (1) in dependence upon the effected arc parameter change, ?LBP, in order to stabilType: ApplicationFiled: August 6, 2020Publication date: September 1, 2022Inventors: Dominik Söllinger, Andreas Waldhör, Manuel Mayer
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Publication number: 20220250181Abstract: Method and device for marking a workpiece surface (2A) of a metal workpiece (2), in which a welding torch (3) comprising a welding wire electrode (4) is guided along the workpiece surface (2A) to be marked and meanwhile a wire end (4A) of the welding wire electrode (4) is moved towards and away from the work-piece surface (2A) to be marked, wherein an electric voltage (U) present at the welding wire electrode (4) and/or an electric current (I) flowing through the welding wire electrode (4) bring about electric sparks, which bring about material removal and/or material alteration at the workpiece surface (2A) of the metal workpiece (2) to mark the workpiece surface (2A).Type: ApplicationFiled: April 3, 2018Publication date: August 11, 2022Inventors: Manfred Schörghuber, Andreas Waldhör, Manuel Mayer
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Patent number: 11407053Abstract: A welding device has a central unit and a welding torch unit, which can be connected to the central unit. The central unit includes at least one welding current source for providing electric current needed to operate the welding torch unit and includes a control unit. The welding torch unit includes at least a first welding torch with a first welding wire and a second welding torch with a second welding wire. The control unit is configured to carry out a starting process in such a way that firstly a first arc ignition takes place at one of the two welding torches and after a waiting time since the first arc ignition has passed, a second arc ignition takes place at the other of the two welding torches, which until then was not ignited.Type: GrantFiled: March 25, 2013Date of Patent: August 9, 2022Assignee: FRONIUS INTERNATIONAL GMBHInventors: Andreas Waldhör, Dominik Söllinger, Rene Allerstorfer
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Publication number: 20220161359Abstract: Method for scanning the surface (O) of metallic workpieces (W), wherein, during a scanning process before a welding process is carried out, a welding torch (1) with a meltable welding wire (2) is moved over the surface (O) of the workpieces (W), and at predefined times (ti) the welding wire (2) is moved towards the surface (O) of the workpieces (W) until a contact of the welding wire (2) with one of the workpieces (W) is detected, and the position (Pi) of the surface (O) of the workpieces (W) at each time (ti) is determined and stored in the welding power source (4), wherein an edge (K) is determined if the current position (Pi) of the surface (O) of the workpieces (W) exceeds at least one of the stored previous positions (Pi-n) of the surface (O) of the workpieces (W) by a predefined threshold value (S).Type: ApplicationFiled: November 17, 2020Publication date: May 26, 2022Applicant: Fronius International GmbHInventors: Manuel MAYER, Andreas WALDHOER, Manuel BINDER
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Publication number: 20220161350Abstract: A a multiple welding method having an improved starting process in which the control unit of the guide electrode starts welding-wire advancing of the guide electrode and sends a synchronization signal to the control unit of the trailing electrode when the guide electrode has moved a certain distance or for a certain time. The control unit of the trailing electrode starts welding-wire advancing of the trailing electrode in dependence on the received synchronization signal before the guide electrode touches the workpiece.Type: ApplicationFiled: April 7, 2020Publication date: May 26, 2022Applicant: Fronius International GmbHInventors: Dominik SÖLLINGER, Andreas WALDHÖR
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Publication number: 20220055137Abstract: In order to develop a welding process in such a way that uniform flaking of a weld seam can be guaranteed even with a higher number of short-circuit cycles, a specific number of short-circuit cycles is specified for the cold welding phase and the cold phase duration of the cold welding phase is determined for a number of short-circuit cycles that exceeds a specified limit cycle number, depending on a determined cold phase time and after the cold welding phase, there is a switch to the hot welding phase.Type: ApplicationFiled: December 12, 2019Publication date: February 24, 2022Applicant: Fronius International GmbHInventors: Dominik SÖLLINGER, Manuel MAYER, Andreas WALDHÖR, Angelika KOGLER
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Publication number: 20210101218Abstract: Method and device for marking a workpiece surface (2A) of a metal workpiece (2), in which a welding torch (3) comprising a welding wire electrode (4) is guided along the workpiece surface (2A) to be marked and meanwhile a wire end (4A) of the welding wire electrode (4) is moved towards and away from the work-piece surface (2A) to be marked, wherein an electric voltage (U) present at the welding wire electrode (4) and/or an electric current (I) flowing through the welding wire electrode (4) bring about electric sparks, which bring about material removal and/or material alteration at the workpiece surface (2A) of the metal workpiece (2) to mark the workpiece surface (2A).Type: ApplicationFiled: April 3, 2018Publication date: April 8, 2021Inventors: Manfred Schörghubler, Andreas Waldhör, Manuel Mayer
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Patent number: 10661371Abstract: A short circuit welding method with successive welding cycles with a respective arc phase and short circuit phase includes controlling at least the welding parameters welding current and feed speed of a melting electrode and feeding the electrode toward of a workpiece at a predetermined forward final speed at least during part of the arc phase and away from the workpiece at a predetermined rearward final speed at least during part of the short circuit phase. A device carries out this method. A change in the feed speed and a rearward final speed are predetermined and a welding current is controlled to complete the short circuit phase after reaching the rearward final speed and after 3 ms at the latest and repeat every 8 ms at the latest. The welding parameters are controlled such that the welding cycle duration?8 ms, resulting in a welding frequency?125 Hz.Type: GrantFiled: September 8, 2017Date of Patent: May 26, 2020Assignee: Fronius International GmbHInventors: Andreas Waldhoer, Josef Artelsmair, Manuel Mayer