Abstract: An inspection system (90) has a measurement apparatus (91) with an interferometer (98) controlled by a machine vision system (92) for determining the degree of disparity or discontinuity of one surface relative to another surface, particularly the amount of undercut or protrusion of an optical fiber (26) relative to an adjacent surrounding termination plug (36) in an optical fiber termination (37). The machine vision system (92) employs an inspection control algorithm (120) that is reliable, accurate, and user friendly. Moreover, the machine vision system (92) can receive prompts from a user via an input device (94), such as a keyboard, and can transfer information to the user via an output device (93), such as a display, and/or to another system.

Abstract: An improved fiber optic cable connector is provided that exhibits a consistent return loss rating of 60 dB or better. The connector comprises matable connector housings that terminate the ends of respective optical cables to be joined. Within each housing, the optical fiber of the respective cable is secured within a ceramic ferrule that extends axially of the connector. The endface of each optical fiber is exposed at the end of its respective ferrule. The ends of the ferrules are ground and polished in such a way that the endfaces of the optical fibers exhibit a planar undercut with respect to the lip of the axial passageway in which the fibers are secured. When the ferrules are brought and pressed together end-to-end as the connectors are mated, the material of each ferrule compresses until the endfaces of the optical fibers engage each other with near null pressure.

Abstract: An insertion loss determination system contactlessly and automatically determines an insertion loss of an optical fiber connector having a domed combination of an optical fiber and a surrounding support ferrule. The system is suitable for a fully automated connector assembly line. In structure, the system comprises (a) a core-to-ferrule eccentricity (CFE) inspection system configured to determine a CFE parameter corresponding with an offset between a fiber center and a ferrule center; (b) a fiber light intensity tester (FLIT) configured to determine a FLIT parameter corresponding with an amount of a reference light that fails to pass through the fiber; and (c) an insertion loss evaluation system configured to determine an insertion loss of the connector based upon the parameters. The evaluation system may further be configured to identify an insertion loss class, for example, very good, good, or bad, based upon the insertion loss.

Abstract: An improved fiber optic cable connector is provided that exhibits a consistent return loss rating of -60 dB or better. The connector comprises matable connector housings that terminate the ends of respective optical cables to be joined. Within each housing, the optical fiber of the respective cable is secured within a ceramic ferrule that extends axially of the connector. The endface of each optical fiber is exposed at the end of its respective ferrule. The ends of the ferrules are ground and polished in such a way that the endfaces of the optical fibers exhibit a planar undercut with respect to the lip of the axial passageway in which the fibers are secured. When the ferrules are brought and pressed together end-to-end as the connectors are mated, the material of each ferrule compresses until the endfaces of the optical fibers engage each other with near null pressure.

Abstract: An offset determination system and method permit accurate calculation of an offset of a central feature of an object. The offset determination system and method are particularly suited for, but not limited to, an automatic inspection system for determining the eccentricity of an optical fiber core relative to a theoretical ideal center of an optical fiber termination. The core is extremely smaller (typically between about 50 and 500 times) in size than the termination boundary. An inspection system has a feature imager, one or more boundary segment imagers but preferably four in number, and a machine vision system connected to the foregoing imagers. The feature imager is positioned to capture an image of the feature (e.g., fiber core endface), and the one or more boundary segment imagers are positioned to capture an image of a corresponding boundary segment of the object (e.g., termination endface).

Abstract: A surface analysis system can contactlessly, automatically, and rapidly detect, classify, and evaluate a surface of an object, particularly, an optical fiber end face, for discontinuities to derive a single pass/fail conclusion regarding the surface. The surface analysis system has a scope for capturing an image of the end face. A computer is connected to the scope. A machine vision system is associated with the computer for receiving the image. A surface analysis program is associated with the computer for driving the machine vision system. The program searches for any discontinuities in the image by analyzing each pixel and a corresponding pixel structure of pixels to determine whether a discontinuity resides at each pixel. Discontinuities are classified as one of the following: binary thresholds, local gradients, and directional gradients. The pixel structure includes a plurality of pixels that were previously analyzed.

Abstract: An improved fiber optic cable connector is provided that exhibits a consistent return loss rating of 60 dB or better. The connector comprises matable connector housings that terminate the ends of respective optical cables to be joined. Within each housing, the optical fiber of the respective cable is secured within a ceramic ferrule that extends axially of the connector. The endface of each optical fiber is exposed at the end of its respective ferrule. The ends of the ferrules are ground and polished in such a way that the endfaces of the optical fibers exhibit a planar undercut with respect to the lip of the axial passageway in which the fibers are secured. When the ferrules are brought and pressed together end-to-end as the connectors are mated, the material of each ferrule compresses until the endfaces of the optical fibers engage each other with near null pressure.

Abstract: The present invention provides modular optical amplifier constituents suitable for constructing optical amplifiers of various designs and modular fiber optic cassettes. Each stage of a multiple stage optical amplifier is housed in a separate optical cassette. Optical pump(s) are separately packaged in pump modules to further simplify amplifier design and enhance amplifier manufacturability. In an exemplary embodiment, a modular optical amplifier is constructed comprising a first amplifier housing including a first optical cassette for holding a first amplifier stage. Cassette regions are provided for receiving one or more passive optical components used with the first stage of the optical amplifier. A first length of rare-earth doped optical fiber is retained by cassette retaining projections and optically communicates with a pump interconnection element.

Abstract: An automatic inspection method contactlessly measures the offset of a feature of an object from a theoretical ideal center of the object, and is particularly suited for measuring at an endface of an optical fiber termination the eccentricity of an optical fiber core relative to a theoretical ideal center of the termination. The core is extremely smaller (typically between about 50 and 500 times) in size than the termination boundary. An inspection system for implementing the novel inspection method has a feature imager, one or more boundary segment imagers but preferably four in number, and a machine vision system connected to the foregoing imagers. The feature imager is positioned to capture an image of the feature (e.g., fiber core endface), and the one or more boundary segment imagers are positioned to capture an image of a corresponding boundary segment of the object (e.g., termination endface).

Abstract: A balanced focus system and method achieve optimal focus of different areas of an object that are concurrently imaged and then combined to form a combined image. The balanced focus method is particularly suited for, but not limited to, use with an automatic inspection system for contactlessly measuring at an endface of an optical fiber termination the eccentricity of an optical fiber core relative to a theoretical ideal center of an alignment surface of the termination. The inspection system has an imaging system with a feature imager and one or more boundary segment imagers but preferably four in number, a focus adjustment mechanism (FAM) for adjusting the position of the imagers relative to the imaged object along an optical axis, and a machine vision system for receiving image data from the foregoing imagers and configured to control the FAM. The feature imager is positioned to capture an image of the feature (e.g.

Abstract: An automatic inspection system contactlessly measures the offset of a feature of an object from a theoretical ideal center of the object, and is particularly suited for measuring at an endface of an optical fiber termination the eccentricity of an optical fiber core relative to a theoretical ideal center of the termination. The core is extremely smaller (typically between about 50 and 500 times) in size than the termination boundary. An inspection system has a feature imager, one or more boundary segment imagers but preferably four in number, and a machine vision system connected to the foregoing imagers. The feature imager is positioned to capture an image of the feature (e.g., fiber core endface), and the one or more boundary segment imagers are positioned to capture an image of a corresponding boundary segment of the object (e.g., termination endface). The machine vision system determines the offset, or eccentricity, based upon the feature image and the one or more boundary segment images.

Abstract: An apparatus for inspecting an end surface of a fiber optic is provided having a scope body with an adapter that mates the scope body with a bulkhead connected to an end surface of a fiber optic, and a system for generating light at a selected angle to the end surface of the fiber optic, located within the scope body, so that the light impinges on the end surface of the fiber optic through the bulkhead at the selected angle. An image of the end surface of the fiber optic is generated wherein an imperfection located on the end surface of the fiber optic casts a shadow on the image of the end surface of the fiber optic. The image is received by an image receiving system wherein the imperfection on the end surface of the fiber optic is detected and enhanced due to the shadow in the image. A method for inspection an end surface of a fiber optic is also disclosed.

Abstract: A return loss determination system contactlessly and automatically determines a product-to-product return loss of an optical fiber connector having a domed optical fiber termination endface (i.e., an endface having an optical fiber and a surrounding support ferrule).

Abstract: An alignment and lighting system aligns and lights an optical fiber termination so that an inspection system can measure the eccentricity of an optical fiber core relative to the termination. The inspection system has an imaging system comprising a feature imager and one or more boundary segment imagers but preferably four in number, a machine vision system connected to the imaging system, and an alignment and lighting system for aligning the termination with the imaging system and lighting the termination without having to launch light therethrough. The feature imager is positioned to capture an image of the fiber core endface, and the one or more boundary segment imagers are positioned to capture an image of a corresponding boundary segment of the termination endface. The machine vision system determines the offset, or eccentricity, based upon the feature image and the one or more boundary segment images. The alignment and lighting system includes an alignment apparatus and a unique lighting scheme.

Abstract: A zone analysis system and method (211) optimize speed and minimize adverse effects resulting from noise in an inspection system (90) for measuring disparity between two surfaces. In particular, the zone analysis system and method (211) can be implemented in an inspection system (90) for contactlessly measuring undercut or protrusion of an optical fiber (26) relative to a surrounding support material (36) at the endface (79) of an optical fiber termination (37). In structure, the inspection system (90) has a measurement apparatus (91) with an interferometer (98) controlled by a machine vision system (92) for determining the degree of disparity. The inspection system (90) measures an offset of an interferometric fringe (113') produced by the interferometer (98) over the target (82) in the image in order to determine the disparity. Further, the machine vision system (92) employs the zone analysis system and method (211) for optimizing the performance thereof.

Abstract: A self-calibration system and method (125) determines the adequacy of an interferometer angle .phi. and surface curvatures in an inspection system (90). The inspection system (90) can contactlessly measure the disparity between two surfaces, such as the undercut or protrusion of an optical fiber (26) relative to a surrounding support material (36) at the endface (79) of an optical fiber termination (37). The inspection system (90) measures an offset of the fringe (113') in the image over the target (25') in the image (111a, 111b, 111c) in order to determine the disparity. In structure, the inspection system (90) has a measurement apparatus (91) with an interferometer (98) situated at the angle .phi. relative to the target (82) controlled by a machine vision system (92) for determining the degree of disparity. Further, the machine vision system (92) preferably employs the self-calibration system and method (125).

Abstract: A two-phase autofocusing system (123,124) automatically and precisely positions an interferometric fringe (113') over a target (25') in an image (111a, 111b, 111c). The autofocusing system (123, 124) can be implemented in an automatic inspection system (90) for contactlessly measuring disparity between two surfaces, such as undercut or protrusion of an optical fiber (26) relative to a surrounding support material (36) at the endface (79) of an optical fiber termination (37). The inspection system (90) measures an offset of the fringe (113') at the target (25') in the image in order to determine the disparity. In structure, the inspection system (90) has a measurement apparatus (91) with an interferometer (98) controlled by a machine vision system (92) for determining the degree of disparity. Further, the machine vision system (92) employs the two-phase autofocusing system (123, 124).

Abstract: A band matching system and method (213a) enables accurate determination of a disparity between two surfaces using an interferometer. The band matching system and method (213a) can be implemented in an automatic inspection system (90) for contactlessly measuring undercut or protrusion of an optical fiber (26) relative to a surrounding support material (36) at the endface (79) of an optical fiber termination (37). The inspection system (90) measures an offset of the fringe (113') at the target (82) in the image in order to determine the disparity. In structure, the inspection system (90) has a measurement apparatus (91) with an interferometer (98) controlled by a machine vision system (92) for determining the degree of disparity. Further, the machine vision system (92) employs the band matching system and method (213a) for enhancing the performance of the inspection system (90) and the ultimate calculation of the disparity.