Abstract: A casing patch system comprising a base tubular with two anchor/seals coupled to the base tubular and an expansion tool comprising two expansion devices positioned such that upon expansion of the first anchor/seal, the second expansion device engages the second anchor/seal. In another embodiment, the expansion device comprises two swages coupled to a shaft at a distance between them approximately equal to the length of the anchor/seal. The swage diameters are selected such that the expansion forces of the anchor/seal by front and back swages are approximately equal.

Abstract: A casing patch system comprising a base tubular with two anchor/seals coupled to the base tubular and an expansion tool comprising two expansion devices positioned such that upon expansion of the first anchor/seal, the second expansion device engages the second anchor/seal, which allows reduction of the expansion forces due to sequential expansion and reduces the length of the displacement necessary for setting the casing patch, eliminating the need for resetting the thruster, which allows deployment and setting of the casing patch on a wireline. In another embodiment, the expansion device comprises two swages coupled to a shaft at a distance between them approximately equal to the length of the anchor/seal.

Abstract: An expandable liner hanger includes an anchoring element having multiple circumferential ridges that include flow relief grooves which prevent buildup of hydrostatic pressure between the liner hanger and well casing during expansion of the liner hanger. Upon liner hanger expansion the ridges come in high interference with wellbore casing and couple the liner hanger to the wellbore casing. According to another embodiment of the invention, the ridges are formed by a spiral ridge extending along an outer periphery of the hanger thus providing a pressure relief passage for the fluid.

Abstract: An expandable liner hanger includes an anchoring element having multiple circumferential ridges that include flow relief grooves which prevent buildup of hydrostatic pressure between the liner hanger and well casing during expansion of the liner hanger. Upon liner hanger expansion the ridges come in high interference with wellbore casing and couple the liner hanger to the wellbore casing. According to another embodiment of the invention, the ridges are formed by a spiral ridge extending along an outer periphery of the hanger thus providing a pressure relief passage for the fluid.

Abstract: A casing patch system comprising a base tubular with two anchor/seals coupled to the base tubular and an expansion tool comprising two expansion devices positioned such that upon expansion of the first anchor/seal, the second expansion device engages the second anchor/seal, which allows reduction of the expansion forces due to sequential expansion and reduces the length of the displacement necessary for setting the casing patch, eliminating the need for resetting the thruster, which allows deployment and setting of the casing patch on a wireline. In another embodiment, the expansion device comprises two swages coupled to a shaft at a distance between them approximately equal to the length of the anchor/seal.

Abstract: A casing patch system comprising a base tubular with two anchor/seals coupled to the base tubular and an expansion tool comprising two expansion devices positioned such that upon expansion of the first anchor/seal, the second expansion device engages the second anchor/seal, which allows reduction of the expansion forces due to sequential expansion and reduces the length of the displacement necessary for setting the casing patch, eliminating the need for resetting the thruster, which allows deployment and setting of the casing patch on a wireline. In another embodiment, the expansion device comprises two swages coupled to a shaft at a distance between them approximately equal to the length of the anchor/seal.

Abstract: A casing patch system comprising a base tubular with two anchor/seals coupled to the base tubular and an expansion tool comprising two expansion devices positioned such that upon expansion of the first anchor/seal, the second expansion device engages the second anchor/seal, which allows reduction of the expansion forces due to sequential expansion and reduces the length of the displacement necessary for setting the casing patch, eliminating the need for resetting the thruster, which allows deployment and setting of the casing patch on a wireline. In another embodiment, the expansion device comprises two swages coupled to a shaft at a distance between them approximately equal to the length of the anchor/seal.

Abstract: An expandable liner hanger includes an anchoring element having multiple circumferential ridges that include flow relief grooves which prevent buildup of hydrostatic pressure between the liner hanger and well casing during expansion of the liner hanger. Upon liner hanger expansion the ridges come in high interference with wellbore casing and couple the liner hanger to the wellbore casing. According to another embodiment of the invention, the ridges are formed by a spiral ridge extending along an outer periphery of the hanger thus providing a pressure relief passage for the fluid.

Abstract: A device and method for an expandable anchor sleeve. An expandable anchor sleeve may comprise a front-end and a back-end for a wellbore comprising a base casing. The expandable anchor sleeve may further comprise an anchoring element having a conical shape with a front-end radial thickness being larger than a back-end radial thickness, not less than a difference between corresponding radii of maximum and minimum internal diameters of the base casing and providing the anchoring element is in interference contact with the base casing upon radial expansion of the expandable anchor sleeve by an expansion swage propagating in the front-end direction. A method for installation of an expandable anchor sleeve in a well comprising a base casing which may comprise connecting an expandable anchor sleeve to an expansion, deploying the expandable anchor sleeve, activating the expansion device, and removing the expansion device from the well.

Abstract: A casing patch system comprising a base tubular with two anchor/seals coupled to the base tubular and an expansion tool comprising two expansion devices positioned such that upon expansion of the first anchor/seal, the second expansion device engages the second anchor/seal, which allows reduction of the expansion forces due to sequential expansion and reduces the length of the displacement necessary for setting the casing patch, eliminating the need for resetting the thruster, which allows deployment and setting of the casing patch on a wireline. In another embodiment, the expansion device comprises two swages coupled to a shaft at a distance between them approximately equal to the length of the anchor/seal.

Abstract: An expandable anchor sleeve system for use in a well comprising an expandable anchor sleeve and an expansion device. The sleeve has a sealing element, an anchoring element having a conical shape with the difference between front-end radial thickness and back-end radial thickness being not less than the difference between corresponding radii of maximum and minimum internal diameters of the well casing and a gripping element. The expansion device has a thruster, an expansion swage and a gripping element. The expansion device when actuated expands the sleeve to a set position in the well and disconnects from the sleeve so that the expansion device may be retrieved. The anchor sleeve may be configurable as a frac plug, a caged ball frac plug, a bridge plug or a packer.

Abstract: A device and method for an expandable anchor sleeve. An expandable anchor sleeve may comprise a front-end and a back-end for a wellbore comprising a base casing. The expandable anchor sleeve may further comprise an anchoring element having a conical shape with a front-end radial thickness being larger than a back-end radial thickness, not less than a difference between corresponding radii of maximum and minimum internal diameters of the base casing and providing the anchoring element is in interference contact with the base casing upon radial expansion of the expandable anchor sleeve by an expansion swage propagating in the front-end direction. A method for installation of an expandable anchor sleeve in a well comprising a base casing which may comprise connecting an expandable anchor sleeve to an expansion, deploying the expandable anchor sleeve, activating the expansion device, and removing the expansion device from the well.

Abstract: Disclosed is an expansion assembly and method to expand tubulars. In embodiments, an expansion assembly for disposition in a wellbore includes an expandable tubular and an expansion tool that has a swage and a thruster. In addition, the expansion tool has a front anchor assembly that has a front anchor having an open position providing an anchoring relationship with the internal wall and a closed position providing the front anchor with a diameter less than an internal diameter of the expandable tubular. The front anchor assembly also has a sensor positioned on an opposing side of the front anchor from the expansion swage providing that while the sensor is positioned inside the internal wall the front anchor may be in an open position or in a closed position while upon exit of the sensor from the end portion the sensor brings the front anchor in a permanently closed position.

Abstract: An expansion assembly and method expand tubulars. In one embodiment, an expansion assembly for disposition in a wellbore includes an expandable tubular. The expansion assembly also includes an expansion tool. The expansion tool has an expansion swage and a thruster. In addition, the expansion tool has a front anchor assembly. The front anchor assembly has a front anchor having an open position providing an anchoring relationship with the internal wall and a closed position providing the front anchor with a diameter less than an internal diameter of the expandable tubular. The front anchor assembly also has a sensor positioned on an opposing side of the front anchor from the expansion swage providing that while the sensor is positioned inside the internal wall the front anchor may be in an open position or in a closed position while upon exit of the sensor from the end portion the sensor brings the front anchor in a permanently closed position.

Abstract: A tubular is an expandable compliant anchoring and sealing tubular. In one embodiment, the expandable complaint anchoring and sealing tubular is located on a cladding string, a liner hanger, a packer or a bridge plug. The expandable compliant anchoring and sealing tubular has grooves and protrusions both on external and internal surfaces of the tubular with external protrusions positioned against internal grooves and internal protrusions against external grooves in a radial direction. Upon radial expansion of the expandable compliant anchoring and sealing tubular, the external protrusions may be disposed in high interference contact with the surrounding casing or wellbore providing an anchoring and sealing relationship. This tubular configuration may be used when precise internal diameter of the surrounding casing or wellbore is unknown. The expandable compliant anchoring and sealing tubular may provide dimensional adjustability by bending of the groove spans in a radial direction.

Abstract: To produce a sealing contact between male and female threaded elements, a contact zone is provided, located between male and female threading portions separated from each other in an axial direction. The male and female elements have respective cylindrical portions that extend over the entire length of the contact zone. After expansion, a sealing contact is established between surfaces in two annular areas by a radial interference fit.

Abstract: A flow activated valve includes an outer body and a piston disposed in an inner cavity of the outer body. The flow activated valve also includes one or more fluid passage exits in the outer body and one or more piston fluid passages in the piston. The one or more fluid passage exits and the one or more piston fluid passages allow fluid flow out of the valve. The flow activated valve also includes a flow restriction member disposed in a piston inner cavity. In addition, the flow activated valve includes a shear member disposed in the outer body, and a bias member disposed in an inner cavity of the outer body. The flow activated valve further includes a position control member disposed in the piston and a sealing member.

Abstract: Systems, apparatus and well intervention methods are described. Tubular member radial expansion apparatus includes a support member having forward and rearward ends; a drive unit and an expansion member disposed on the support member providing force for propelling the expansion member through an expandable tubular and expanding it, the drive unit disposed rearward of the expansion member; front and rear anchors disposed on the support member for engaging the expandable tubular's ID to provide reaction forces to propagate the expansion member through the expandable tubular, the rear anchor positioned behind the drive unit and providing its reaction force after the front anchor has exited the expandable tubular; a casing lock disposed on the support member and positioned between the expansion member and the front anchor, securing the expandable tubular to the support member during running-in-hole (RIH); and a valve attached to the forward end of the expandable tubular.

Abstract: The present invention provides an expandable tubular connection that may be expanded to large degrees of expansion (i.e., 15-25%) in highly constrained conditions, such as Fix-Fix conditions, by hydraulic means and produces a metal-to-metal seal after expansion. The expandable tubular connection incorporates a combination of elastomeric and metal-to-metal sealing components in the sealing system. The elastomeric sealing component provides sealing of the connection during hydraulic expansion and allows control of deformation rates of pin and box members to achieve a high stress interference contact between pin and box members resulting in a metal-to-metal seal after expansion.

Abstract: A flow activated valve includes an outer body and a piston disposed in an inner cavity of the outer body. The flow activated valve also includes one or more fluid passage exits in the outer body and one or more piston fluid passages in the piston. The one or more fluid passage exits and the one or more piston fluid passages allow fluid flow out of the valve. The flow activated valve also includes a flow restriction member disposed in a piston inner cavity. In addition, the flow activated valve includes a shear member disposed in the outer body, and a bias member disposed in an inner cavity of the outer body. The flow activated valve further includes a position control member disposed in the piston and a sealing member.