Abstract: A braided sleeve is formed having complex geometry, including multiple geometries along the braided sleeve's longitudinal axis. In particular, along a first portion of the braided sleeve's longitudinal axis, multiple tows are intertwined with each other. Along a second portion, at least one of the tows is removed from being intertwined with the other tows and is relocated to an interior or an exterior of the braided sleeve. A third portion of the braded sleeve along the longitudinal axis includes the removed tow being intertwined with the plurality of tows again. In this manner, the braided sleeve may provide coverage of preforms with varying diameters along the longitudinal axis of the preforms.

Abstract: A braided sleeve with complex geometry, including changes to the geometry along the braided sleeve's longitudinal axis are described. In particular, along a first portion of the braided sleeve's longitudinal axis, multiple tows are intertwined with each other. Along a second portion, one of tows is removed from being intertwined with the other tows and is relocated to an interior or an exterior of the braided sleeve. A third portion includes the removed tow being intertwined with the plurality of tows again. In this manner, the braided sleeve may provide coverage of preforms with varying diameters along the longitudinal axis of the preforms.

Abstract: A spacing component comprising a longitudinal axis wherein the structural spacing component may be configured to provide a boundary between a first object and a second object along its longitudinal axis is described. The structural spacing component may further comprise a restrictive layer enclosing an interior region wherein the restrictive layer may comprise a first length along the longitudinal axis and at least one second length transverse to the longitudinal axis. In examples, the restrictive layer may be formed of a plurality of braided strands. Additionally, the restrictive layer may define at least a partially enclosed interior region and may have flexural stiffness to maintain the first length as greater than the second length.

Abstract: Braided material with multiple braided components formed of continuous tows and connected by one or more intersections are described. Each of the multiple braided components is formed by sets of tows. Each set of tows includes a respective plurality of tows, which are substantially adjacent and parallel to each other at an angle relative to the longitudinal axis of the braided material. Each set of tows is further composed of multiple subsets of tows. The subsets of tows separate at the intersections and combine with different subsets of tows in adjacent components of the multiple braided components.

Abstract: A three dimensional braid includes a plurality of first plaits adjacent one another oriented in a first direction and a plurality of second plaits adjacent one another oriented in a transverse second direction intertwined forming a braid with each first plait intersecting each of the plurality of second plaits in succession. Each first plait includes a first group of tows and a second group of tows, each of the tows in the first group of tows corresponding to one of the tows in the second group of tows in pairs of first plait tows. Each second plait includes a plurality of tows. For each first plait, one of the first plait pairs crosses over a subset of second plait tows at each intersection of the first plait and successive second plaits forming a series of braid points along the first plait.

Abstract: Triaxial braided structures are prepared according to one or more conformance orientations that facilitate conformability to a variety of shapes during deployment.

Abstract: A braiding system having a plurality of mobile carrier devices movable under its own power, each mobile carrier including a plurality of wheels, a motor driving the wheels, a power source, a controller, and a pick-up unit having a receiver. Each of the plurality of mobile carriers has a tow carrier positioned in the receiver, and each mobile carrier is simultaneously movable along a virtual track-less path predetermined for each individual carrier, such that the simultaneous movement of the mobile carrier devices along their predetermined paths form a braid.

Abstract: A braiding apparatus may comprise a braiding machine, a lower guide mechanism, and an upper guide mechanism. The lower guide mechanism may comprise a multiple-axis robot or a multiple axis-mechanism. The upper guide mechanism may comprise a multiple-axis robot or a multiple axis-mechanism.

Abstract: Electrically conductive braided structures having resistivity are disclosed. In an embodiment a structure comprises a plurality of nonconductive bias tows formed of fibers of a nonconductive material and at least one conductive tow formed of fibers including at least one conductive material. The plurality of nonconductive bias tows and the at least one conductive tow are arranged to form a braided structure.

Abstract: A braiding system having a plurality of mobile carrier devices movable under its own power, each mobile carrier including a plurality of wheels, a motor driving the wheels, a power source, a controller, and a pick-up unit having a receiver. Each of the plurality of mobile carriers has a tow carrier positioned in the receiver, and each mobile carrier is simultaneously movable along a virtual track-less path predetermined for each individual carrier, such that the simultaneous movement of the mobile carrier devices along their predetermined paths form a braid.

Abstract: A wind turbine blade may include a plurality of longitudinal composite members each having a fiber and resin layer around a predetermined cross-sectional shape and each comprising at least one longitudinal outer surface and at least one longitudinal mounting surface, each of the outer surfaces of the plurality of longitudinal composite members corresponding to a different portion of a desired airfoil shape, the plurality of longitudinal composite members assembled such that the outer surfaces of the composite members form at least a majority of the airfoil shape. An outer skin may be provided. The composite members may be made up of transportable segments. A method of assembly may include transporting the segments to a desired location such as an installation site for assembly of the wind turbine blade at the installation site.

Abstract: An inflatable structural component having a longitudinal first braided material layer and a longitudinal second braided material layer each forming a panel having a width-wise dimension transverse to a length-wise direction of the component bounded by first and second longitudinal edges along the length-wise direction of the component, the first and second braided material layers enveloping at least a portion of an inflatable longitudinal bladder, the first and second braided material layers arranged such that the first longitudinal edges of the first and second braided material layers are approximately aligned and connected together along a first side of the bladder and the second longitudinal edges of the first and second braided material layers are approximately aligned and connected together along a second side of the bladder.

Abstract: Various methods (1000, 1100) can be employed to apply a braided product to an irregular core. Application can occur while preserving the integrity of the braided structure. A system (200) can be designed in turn to apply a braided product to an irregular core (212). The system can include a mandrel (206) that prevents distortion of the braid during application. System (200) can additionally include a pinch clamp (210) and cam track assembly (214) that are designed based at least in part on the irregular core (212). Further, a mandrel (100) can be designed to prevent distortion of braiding of a braided structure by maintaining constant length in all directions.

Abstract: A braiding system having a plurality of mobile carrier devices movable under its own power, each mobile carrier including a plurality of wheels, a motor driving the wheels, a power source, a controller, and a pick-up unit having a receiver. Each of the plurality of mobile carriers has a tow carrier positioned in the receiver, and each mobile carrier is simultaneously movable along a virtual track-less path predetermined for each individual carrier, such that the simultaneous movement of the mobile carrier devices along their predetermined paths form a braid.

Abstract: A three dimensional braid includes a plurality of first plaits adjacent one another oriented in a first direction and a plurality of second plaits adjacent one another oriented in a transverse second direction intertwined forming a braid with each first plait intersecting each of the plurality of second plaits in succession. Each first plait includes a first group of tows and a second group of tows, each of the tows in the first group of tows corresponding to one of the tows in the second group of tows in pairs of first plait tows. Each second plait includes a plurality of tows. For each first plait, one of the first plait pairs crosses over a subset of second plait tows at each intersection of the first plait and successive second plaits forming a series of braid points along the first plait.

Abstract: A wind turbine blade may include a plurality of longitudinal composite members each having a fiber and resin layer around a predetermined cross-sectional shape and each comprising at least one longitudinal outer surface and at least one longitudinal mounting surface, each of the outer surfaces of the plurality of longitudinal composite members corresponding to a different portion of a desired airfoil shape, the plurality of longitudinal composite members assembled such that the outer surfaces of the composite members form at least a majority of the airfoil shape. An outer skin may be provided. The composite members may be made up of transportable segments. A method of assembly may include transporting the segments to a desired location such as an installation site for assembly of the wind turbine blade at the installation site.

Abstract: By the present invention method and apparatus is disclosed whereby a triaxial braided composite reinforcing fabric having axial yarns of varying length may be wrapped about a cylindrical shipping spool without deformation of the braided fabric. A tensioning device is interposed between the braiding tool and shipping or storage spool whereby the individual variable length axial yarns are subjected to constant tensioning. As the braided fabric is wound upon a cylindrical shipping spool, a conformable foam layer is interposed between each layer of braided fabric thereby permitting each axial yarn to seek out its own diameter by compressing the layer of conformable foam upon which it is wrapped.

Abstract: By the present invention method and apparatus is disclosed whereby a triaxial braided composite reinforcing fabric having axial yarns of varying length may be wrapped about a cylindrical shipping spool without deformation of the braided fabric. A tensioning device is interposed between the braiding tool and shipping or storage spool whereby the individual variable length axial yarns are subjected to constant tensioning. As the braided fabric is wound upon a cylindrical shipping spool, a conformable foam layer is interposed between each layer of braided fabric thereby permitting each axial yarn to seek out its own diameter by compressing the layer of conformable foam upon which it is wrapped.

Abstract: A filament bundle reinforcement fabric is produced in a tubular structure with a minimum optimized amount of adhesive which is consistently and uniformly applied at a pitch to the machine direction or to the direction of the filament bundles in their formed state.

Abstract: A braiding apparatus and method of forming braided product. The braiding apparatus may have one or more former rings having an adjustable inner diameters. The former rings may have a plurality of elements at least radially movable so that the inner diameter may be adjusted. The former ring may also include means to actuate the elements to adjust the inner diameter. The braided product made by the braiding apparatus may be multi-layered without a winding between layers.