Abstract: A conductor cover includes a first cover member and a second cover member. The first cover member includes a first aperture and a first passage. The first aperture is configured to receive a first fastener. The first passage is configured to receive a busbar. The second cover member includes a second aperture and a second passage. The second aperture is configured to receive a second fastener. The second passage is configured to receive the busbar and translatably-receive the first cover member to electrically insulate the busbar in cooperation with the first cover member.

Abstract: An electrical conductor assembly includes a planar first conductor, a planar second conductor overlaying the first conductor, and a first electrically insulative layer between the first and second conductors. The first electrically insulative layer and the first conductor define a first aperture though which a portion of the second conductor is exposed. A process of forming the electrical conductor assembly is also contained herein.

Abstract: A retainer clip includes a base defining a first rectangular slot adjacent to a first arc-shaped wall and a second rectangular slot adjacent to a second arc-shaped wall, the retainer clip being configured to attach to another retainer clip to form a first and second aperture separated by a first opening and to form a third and fourth aperture separated by a second opening.

Abstract: An electrical busbar connector includes an electrically insulative connector housing with a cavity designed to accommodate an electrical busbar made of a first electrically conductive material and an electrical terminal attached to the busbar, which is composed of a second electrically conductive material distinct from the first. The connector further comprises a busbar seal that ensures a secure seal between the busbar and the connector housing, thereby enhancing the integrity and reliability of the electrical connection. This configuration allows for effective insulation and protection of the busbar and terminal, facilitating efficient electrical connectivity while minimizing potential for electrical faults or environmental contaminant ingress.

Abstract: A retainer clip assembly includes a first retainer clip and a second retainer clip that, when attached to the first retainer clip, defines a first aperture and a second aperture with an opening therebetween. The opening between the first and second apertures provides thermal communication between first and second elongate elements, for example an electrical bus bar and a coolant conduit providing a heat sink for the bus bar, when they are secured within the first and second apertures.

Abstract: A bus bar assembly includes a bus bar formed of a first electrically conductive material having a planar contact portion. The bus bar defines a first bore extending through the contact portion. The bus bar assembly further includes a contact insert formed of a second electrically conductive material that has a greater hardness than the first electrically conductive material. The contact insert defines a first surface that is mechanically and electrically connected to the contact portion of the bus bar. The contact insert defines a second surface this is plated with a third electrically conductive material which is different than the second electrically conductive material. The contact insert defines a smooth second bore coaxial with the first bore and extending from the first surface to the second surface.

Abstract: An electrical assembly includes an electrical conductor having a planar portion and defining a bore hole extending through the planar portion and an electrical contact having a tubular portion disposed within the bore hole and a plurality of contact petals extending radially from the tubular portion. The plurality of contact petals are in electrical contact with the electrical conductor. A method of producing such an electrical assembly is also provided.

Abstract: A busbar connection system comprises a plate member formed of a first material having a higher tensile strength than second and third materials of first and second busbars, respectively, and defining first and second apertures and first and second stud members securely inserted through the first and second apertures of the plate member, respectively, the first and second stud members being configured to be securely inserted through first and second apertures, respectively, in each of the first and second busbars, wherein the first and second stud members mitigate rotational movement between the first and second busbars when connected.

Abstract: An electrical conductor assembly includes a planar first conductor, a planar second conductor overlaying the first conductor, and a first electrically insulative layer between the first and second conductors. The first electrically insulative layer and the first conductor define a first aperture though which a portion of the second conductor is exposed. A process of forming the electrical conductor assembly is also contained herein.

Abstract: A retainer clip assembly includes a first retainer clip and a second retainer clip that, when attached to the first retainer clip, defines a first aperture and a second aperture with an opening therebetween. The opening between the first and second apertures provides thermal communication between first and second elongate elements, for example an electrical bus bar and a coolant conduit providing a heat sink for the bus bar, when they are secured within the first and second apertures.

Abstract: A bus bar assembly includes a bus bar formed of a first electrically conductive material having a planar contact portion. The bus bar defines a first bore extending through the contact portion. The bus bar assembly further includes a contact insert formed of a second electrically conductive material that has a greater hardness than the first electrically conductive material. The contact insert defines a first surface that is mechanically and electrically connected to the contact portion of the bus bar. The contact insert defines a second surface this is plated with a third electrically conductive material which is different than the second electrically conductive material. The contact insert defines a smooth second bore coaxial with the first bore and extending from the first surface to the second surface.

Abstract: The shielded electrical conductor assembly described herein includes an electrical conductor having a rectangular cross-section, a first insulative layer surrounding the electrical conductor, a conductive layer surrounding the first insulative layer, and a second insulative layer encasing the conductive layer.

Abstract: A busbar connection system comprises a plate member formed of a first material having a higher tensile strength than second and third materials of first and second busbars, respectively, and defining first and second apertures and first and second stud members securely inserted through the first and second apertures of the plate member, respectively, the first and second stud members being configured to be securely inserted through first and second apertures, respectively, in each of the first and second busbars, wherein the first and second stud members mitigate rotational movement between the first and second busbars when connected.