Abstract: Selectively annealing one or more materials of a composite cathode occurs through selection of composite cathode material composition, particle shape and size of composite cathode material, microwave waveform, microwave duration, and environment. Electron conductor material and ion conducting material may be annealed in a staged process to substantially reduce cross contamination of resulting electron and ion conducting pathways while increasing the number or electron and ion conducting pathways in a composite cathode.

Abstract: The technology relates to depositing free-standing electrical devices on a substrate and electrically connecting two or more of the free-standing electrical devices with the aid of a bendable scoring lines. These bendable scoring lines allow the thin-film substrate to be bended, or folded, to form a specific shape. Electrical devices include electrochromic devices or solid state batteries.

Abstract: The technology relates to depositing free-standing electrical devices on a substrate and electrically connecting two or more of the free-standing electrical devices with the aid of a bendable scoring lines. These bendable scoring lines allow the thin-film substrate to be bended, or folded, to form a specific shape. Electrical devices include electrochromic devices or solid state batteries.

Abstract: This disclosure describes metal air battery devices with an anode structure having a plurality of electrodes. An anode is disclosed having a metal source as well as a current collector that together function as an active, reversible, working anode. The source is used for metal-ions that are stripped and stored in the current collector. At this point the current collector contains the metal-ions to be propagated through the rest of the device. Metal-ions may be stripped from and deposited on the current collector, while metal-ions may only be stripped from the source. Upon use of the device metal-ions may be lost to the system for a variety of reasons. To counteract the loss of metal-ions, the current collector is replenished of metal-ions from the source.

Abstract: This disclosure describes metal-air battery devices that are rechargeable, thin film, and all solid-state. The disclosure further describes methods of manufacturing rechargeable, thin film, all solid-state, metal-air batteries. The devices disclosed include a porous cathode structure with an electrolyte incorporated therein. The porous cathode structure may be designed to contain pores of at least two distinct sizes (i.e., having bimodal pore size distribution), a smaller one to increase the active surface area of the cathode and a larger to facilitate the transport of gas-phase oxygen through the cathode. The methods disclosed include using pulsed microwave plasma enhanced chemical vapor deposition (p-?PECVD) to dynamically grow an electrolyte layer on the surface of the carbon within, or a desired portion of, the cathode structure.