Abstract: A water-cooled turbocharger is fabricated employing a coreless die casting process. Instead of casting a complete passage in the bearing housing of the turbocharger, an open ended channel is cast into the housing and then sealed off by a mating seal plate. O-rings or other sealing materials are used to seal the mating joints to prevent pressurized cooling water from leaking to the outside or into the internal bearing housing area.

Abstract: A water-cooled turbocharger is fabricated employing a coreless die casting process. Instead of casting a complete passage in the bearing housing of the turbocharger, an open ended channel is cast into the housing and then sealed off by a mating seal plate. O-rings or other sealing materials are used to seal the mating joints to prevent pressurized cooling water from leaking to the outside or into the internal bearing housing area.

Abstract: A method of operating turbochargers for use with internal combustion engines and a turbine housing therefor wherein the housing is uniquely configured so as to be able to be mounted in the engine compartment in a variety of modes and wherein the turbocharger may or may not be used in conjunction with a wastegate control. The unique configuration of the turbine housing permits the passage of exhaust gas through the interior of the turbine housing and more specifically through the extent of the internal scroll thereof wherein the exhaust gas imparts to the turbine operation peak efficiency before the driving gas is vented through a wastegate passageway at the terminus of the turbine housing as opposed to the entry thereof. The exhaust gases may also be bypassed from a point between the entry and terminus of the internal scroll.

Abstract: An improved floating bearing for turbochargers and similar high speed rotating machinery is axially restrained by the interposition of a spring washer between the flange on the floating bearing and a seal plate attached to the housing that carries the bearing and a shaft rotatable therein. The spring biasing means is configured as an annular washer having openings therethrough, preferably in the outer perimeter thereof, to increase the flexibility of the washer. The interior portion of the washer acts against the flange of the floating bearing while the exterior portion of the washer is held relative to the housing in radial displacement from the bearing flange.