Abstract: An intervertebral spacer is disclosed having a main body and an articulating component that is pivotally mounted within an opening of the main body. The intervertebral spacer is designed to be manufactured using an additive manufacturing process without the use of any frangible support material between a main body of the intervertebral spacer and an articulating component of the intervertebral spacer. To this end, an article of manufacture is provided in which supports are formed prior to forming intervertebral spacer. The supports are configured to support the main body and the articulating component such that they can be separately, but simultaneously manufactured using an additive manufacturing process atop the supports, without the need for any frangible support material therebetween.

Abstract: A fixation system includes a rod, a fastener with a spherical head, a tulip housing and a cap within the tulip housing. The housing includes a pair of arms that define a rod channel, and each arm defines an upper locking opening and a lower locking opening, all of which open to the interior of the housing. The cap includes a main body defining a spherical cavity for receiving the spherical head of the fastener, and a plurality of legs that can flex to receive the spherical head and to clamp the spherical head within ta conical bore of the tulip housing. The cap includes a pair of wings with locking tabs, each locking tab configured to engage a corresponding upper and lower locking opening. When the tabs are engaged in the upper locking openings, the cap is in an unlocked state in which the spherical head of the fastener can be introduced into the spherical cavity of the cap from the bottom of the tulip housing.

Abstract: An implant in the form of a bone screw that meets device tracking requirements set for the in the FDA regulations is provided. The bone screw includes a screw body and a tag body formed as an integral extension of the screw body and is connected to the screw body via a frangible interface bone screw. The screw body has a head portion and a threaded shaft portion that extends along a longitudinal axis from the head portion to a screw tip of the screw body. The tag body defines at least one surface configured to display traceability information for the bone screw. The frangible interface is disposed between the tag body and the screw tip of the screw body. The frangible interface is configured to fracture upon application of a predefined mechanical force so that the tag body is removable from the bone screw.

Abstract: An intervertebral spacer is disclosed having a main body and an articulating component that is pivotally mounted within an opening of the main body. The intervertebral spacer is designed to be manufactured using an additive manufacturing process without the use of any frangible support material between a main body of the intervertebral spacer and an articulating component of the intervertebral spacer. To this end, an article of manufacture is provided in which supports are formed prior to forming intervertebral spacer. The supports are configured to support the main body and the articulating component such that they can be separately, but simultaneously manufactured using an additive manufacturing process atop the supports, without the need for any frangible support material therebetween.

Abstract: A fixation system includes an elongated rod, a fastener, a yoke, and an insert. The fastener includes a head with a truncated top portion. The yoke receives the rod and includes a yoke opening and a yoke cavity. The yoke cavity supports the head allowing for angular movement of the fastener. The insert is inserted into the yoke above the fastener and includes an insert base and a plurality of prongs. The insert base defines a base cavity that provides clearance for the head. The prongs extend away from the insert base and contact the head of the fastener below the truncated top portion. At least one set of the prongs has a length such that when the fastener is moved to a position of maximum angular movement within the yoke, at least one of the prongs is out of contact with the head of the fastener.

Abstract: An intervertebral spacer is disclosed having a main body and an articulating component that is pivotally mounted within an opening of the main body. The intervertebral spacer is designed to be manufactured using an additive manufacturing process without the use of any frangible support material between a main body of the intervertebral spacer and an articulating component of the intervertebral spacer. To this end, an article of manufacture is provided in which supports are formed prior to forming intervertebral spacer. The supports are configured to support the main body and the articulating component such that they can be separately, but simultaneously manufactured using an additive manufacturing process atop the supports, without the need for any frangible support material therebetween.

Abstract: A corpectomy cage includes a main body, a first end cap, and a second end cap. The main body is shaped as a hollow rectangular prism, and includes a first end and a second end. The first end has a plurality of first receivers formed therein, and the second end has a plurality of second receivers formed therein. The first end cap includes a plurality of first legs configured to be received within respective first receivers to removably engage the first end cap with the first end of the main body. Similarly, the second end cap includes a plurality of second legs configured to be received within respective second receivers to removably engage the second end cap with the second end of the main body. Each of the end caps further includes a plurality of teeth arranged opposite the plurality of legs.

Abstract: An intervertebral spacer is disclosed having a main body and an articulating component that is pivotally mounted within an opening of the main body. The intervertebral spacer is designed to be manufactured using an additive manufacturing process without the use of any frangible support material between a main body of the intervertebral spacer and an articulating component of the intervertebral spacer. To this end, an article of manufacture is provided in which supports are formed prior to forming intervertebral spacer. The supports are configured to support the main body and the articulating component such that they can be separately, but simultaneously manufactured using an additive manufacturing process atop the supports, without the need for any frangible support material therebetween.

Abstract: A fixation system includes an elongated rod, a fastener, a yoke, and an insert. The fastener includes a head with a truncated top portion. The yoke receives the rod and includes a yoke opening and a yoke cavity. The yoke cavity supports the head allowing for angular movement of the fastener. The insert is inserted into the yoke above the fastener and includes an insert base and a plurality of prongs. The insert base defines a base cavity that provides clearance for the head. The prongs extend away from the insert base and contact the head of the fastener below the truncated top portion. At least one set of the prongs has a length such that when the fastener is moved to a position of maximum angular movement within the yoke, at least one of the prongs is out of contact with the head of the fastener.

Abstract: A corpectomy cage includes a main body, a first end cap, and a second end cap. The main body is shaped as a hollow rectangular prism, and includes a first end and a second end. The first end has a plurality of first receivers formed therein, and the second end has a plurality of second receivers formed therein. The first end cap includes a plurality of first legs configured to be received within respective first receivers to removably engage the first end cap with the first end of the main body. Similarly, the second end cap includes a plurality of second legs configured to be received within respective second receivers to removably engage the second end cap with the second end of the main body. Each of the end caps further includes a plurality of teeth arranged opposite the plurality of legs.

Abstract: An implant in the form of a bone screw that meets device tracking requirements set for the in the FDA regulations is provided. The bone screw includes a screw body and a tag body formed as an integral extension of the screw body and is connected to the screw body via a frangible interface bone screw. The screw body has a head portion and a threaded shaft portion that extends along a longitudinal axis from the head portion to a screw tip of the screw body. The tag body defines at least one surface configured to display traceability information for the bone screw. The frangible interface is disposed between the tag body and the screw tip of the screw body. The frangible interface is configured to fracture upon application of a predefined mechanical force so that the tag body is removable from the bone screw.

Abstract: A fixation system comprises a rod, a fastener including a head and an elongated shank, a yoke and an insert. The yoke includes opposite arms defining a slot to receive the rod, an opening to receive the shank, a surface for supporting the fastener head, and a cross bore through each of the arms. The insert has a base configured for slidable insertion between the yoke arms, and defining a rod supporting surface and an opening sized to receive the fastener shank. The insert further includes a pair of resiliently deflectable fingers extending from the base and including a tab projecting therefrom configured to be received within a cross bore. Each tab defines a beveled face configured to bear against the yoke as the insert is advanced into the yoke slot and to deflect the fingers inward until the tabs are aligned with the cross bores.

Abstract: A bone fixation assembly comprises a plate having a top surface and a bottom surface and defining at least one bone screw bore, the bore including a circumferential rib situated between the top and bottom surfaces of the plate and at least one scallop interrupting the circumferential rib. A bone engaging fastener is provided for each bore, the fastener having a shank defining bone engaging threads and an enlarged head. The head defines threads for threaded engagement with the circumferential rib, with a lead thread configured to pass through a scallop to allow the threads to engage the circumferential rib.

Abstract: A bone fixation assembly comprises a plate having a top surface and a bottom surface and defining at least one bone screw bore, the bore including a circumferential rib situated between the top and bottom surfaces of the plate and at least one scallop interrupting the circumferential rib. A bone engaging fastener is provided for each bore, the fastener having a shank defining bone engaging threads and an enlarged head. The head defines threads for threaded engagement with the circumferential rib, with a lead thread configured to pass through a scallop to allow the threads to engage the circumferential rib.

Abstract: A bone fixation assembly comprises a plate having a top surface and a bottom surface and defining at least one bone screw bore, the bore including a circumferential rib situated between the top and bottom surfaces of the plate and at least one scallop interrupting the circumferential rib. A bone engaging fastener is provided for each bore, the fastener having a shank defining bone engaging threads and an enlarged head. The head defines threads for threaded engagement with the circumferential rib, with a lead thread configured to pass through a scallop to allow the threads to engage the circumferential rib.

Abstract: A fixation system comprises a rod, a fastener including a head and an elongated shank, a yoke and an insert. The yoke includes opposite arms defining a slot to receive the rod, an opening to receive the shank, a surface for supporting the fastener head, and a cross bore through each of the arms. The insert has a base configured for slidable insertion between the yoke arms, and defining a rod supporting surface and an opening sized to receive the fastener shank. The insert further includes a pair of resiliently deflectable fingers extending from the base and including a tab projecting therefrom configured to be received within a cross bore. Each tab defines a beveled face configured to bear against the yoke as the insert is advanced into the yoke slot and to deflect the fingers inward until the tabs are aligned with the cross bores.

Abstract: A bone fixation assembly comprises a plate having a top surface and a bottom surface and defining at least one bone screw bore, the bore including a circumferential rib situated between the top and bottom surfaces of the plate and at least one scallop interrupting the circumferential rib. A bone engaging fastener is provided for each bore, the fastener having a shank defining bone engaging threads and an enlarged head. The head defines threads for threaded engagement with the circumferential rib, with a lead thread configured to pass through a scallop to allow the threads to engage the circumferential rib.

Abstract: A mounting frame facilitates the installation of ganged electrical devices into a single switchbox. The frame is a rectangular plate with a rectangular opening and provides a rigid support for the devices. Support is needed when the wall on which the devices are to be mounted is not planar or when the switchbox is not properly mounted into the wall. The frame can also include markings that help to align the devices to permit a multigang faceplate to snap onto the devices. An alignment frame provides markings to help align the devices, without also providing a rigid support.

Abstract: A mounting frame facilitates the installation of ganged electrical devices into a single switchbox. The frame is a rectangular plate with a rectangular opening and provides a rigid support for the devices. Support is needed when the wall on which devices are to be mounted is not planar or when the switchbox is not properly mounted into the wall. The frame can also include markings that help to align the devices to permit a multigang faceplate to snap onto the devices. An alignment frame provides markings to help align the devices, without also providing a rigid support.