Patents by Inventor Andrew H. Simon

Andrew H. Simon has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9679810
    Abstract: An aspect of the disclosure is directed to a method of forming an interconnect for use in an integrated circuit. The method comprises: forming an opening in a dielectric layer on a substrate; filling the opening with a metal such that an overburden outside of the opening is created; subjecting the metal to a microwave energy dose such that atoms from the overburden migrate to within the opening; and planarizing the metal to a top surface of the opening to remove the overburden, thereby forming the interconnect.
    Type: Grant
    Filed: February 11, 2016
    Date of Patent: June 13, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Joyeeta Nag, Shishir K. Ray, Andrew H. Simon, Oleg Gluschenkov, Siddarth A. Krishnan, Michael P. Chudzik
  • Patent number: 9673089
    Abstract: An improved interconnect structure including a dielectric layer having a conductive feature embedded therein, the conductive feature having a first top surface that is substantially coplanar with a second top surface of the dielectric layer; a metal cap layer located directly on the first top surface, wherein the metal cap layer does not substantially extend onto the second top surface; a first dielectric cap layer located directly on the second top surface, wherein the first dielectric cap layer does not substantially extend onto the first top surface and the first dielectric cap layer is thicker than the metal cap layer; and a second dielectric cap layer on the metal cap layer and the first dielectric cap layer. A method of forming the interconnect structure is also provided.
    Type: Grant
    Filed: October 31, 2014
    Date of Patent: June 6, 2017
    Assignee: AURIGA INNOVATIONS, INC
    Inventors: Griselda Bonilla, Kaushik Chanda, Robert D. Edwards, Ronald G. Filippi, Andrew H. Simon, Ping-Chuan Wang
  • Patent number: 9601513
    Abstract: Various embodiments include methods and integrated circuit structures. One method includes masking a structure with a mask to cover at least a portion of the structure under the mask, selectively implanting a material through a semiconductor layer and into a buried insulator layer forming an implant region. The implant region is substantially parallel to and below an upper surface of the structure. The method may also include masking an additional portion of the structure; etching a set of access ports though the semiconductor layer and partially through the insulator layer into the implant region; etching at least one tunnel below the upper surface of the structure in the implant region using the set of access; and depositing a conductor into the at least one tunnel and the set of access ports.
    Type: Grant
    Filed: December 22, 2015
    Date of Patent: March 21, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Terence B. Hook, Andreas Scholze, Lars W. Liebmann, Roger A. Quon, Andrew H. Simon
  • Patent number: 9601426
    Abstract: Methods of forming an interconnect structure include depositing a first conductive material on a substrate. Aspects include subtractively etching the conductive material to form a patterned first conductive layer, and depositing a dielectric layer on interconnect structure. Aspects also include depositing a second conductive material on the dielectric layer and removing the second conductive material through the top of the second metal liner.
    Type: Grant
    Filed: May 27, 2016
    Date of Patent: March 21, 2017
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Griselda Bonilla, Samuel S. Choi, Ronald G. Filippi, Elbert E. Huang, Naftali E. Lustig, Andrew H. Simon
  • Patent number: 9536830
    Abstract: An interconnect structure and method of making the same. A preferred interconnect structure has a first interconnect including a first dual damascene via and narrow line and a second interconnect at the same level as the first including a second dual damascene via and wider line. The first and second interconnects may have different aspect ratio and may have different line heights while being co-planar with each other. The second line of the second interconnect may abut or partially surround the first line of the first interconnect. The first interconnect includes a refractory metal material as the main conductor, whereas the second interconnect includes a lower resistivity material as its main conductor.
    Type: Grant
    Filed: May 9, 2013
    Date of Patent: January 3, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Junjing Bao, Griselda Bonilla, Samuel S. Choi, Ronald G. Filippi, Naftali E. Lustig, Andrew H. Simon
  • Patent number: 9536842
    Abstract: An method including forming multiple interconnect levels on top of one another, each level comprising a metal interconnect and a crack stop both embedded in a dielectric layer, and a dielectric capping layer directly on top of the dielectric layer and directly on top of the metal interconnect, the crack stop is an air gap which intersects an interface between the dielectric layer and the dielectric capping layer of each interconnect level, and forming a through substrate via through the multiple interconnect levels adjacent to, but not in direct contact with, the crack stop, the crack stop of each interconnect level is directly between the metal interconnect of each interconnect level and the through substrate via to prevent cracks caused during fabrication from propagating away from the through substrate via and damaging the metal interconnect.
    Type: Grant
    Filed: December 18, 2014
    Date of Patent: January 3, 2017
    Assignee: GlobalFoundries, Inc.
    Inventors: Junjing Bao, Griselda Bonilla, Samuel S. Choi, Ronald G. Filippi, Xiao H. Liu, Naftali E. Lustig, Andrew H. Simon
  • Publication number: 20160379876
    Abstract: Insulating a via in a semiconductor substrate, including: depositing, in the via, a dielectric layer; depositing, in the via, a barrier layer; allowing the barrier layer to oxidize; and depositing, in the via, a conducting layer.
    Type: Application
    Filed: June 25, 2015
    Publication date: December 29, 2016
    Inventors: MUKTA G. FAROOQ, JENNIFER A. OAKLEY, KEVIN S. PETRARCA, NICOLE R. REARDON, ANDREW H. SIMON
  • Publication number: 20160370421
    Abstract: A semiconductor device includes a first circuit structure and a second circuit structure. The first circuit structure includes a wiring line and a via upon and electrically contacting the wiring line. The via induces lateral etching voids between the via and the wiring line below the via upon the surface of the wiring line. The second circuit structure includes a similar wiring line, relative to the reference wiring line, without or fewer via thereupon. The first circuit structure is therefore relatively more prone to lateral etching void formation as compared to the second circuit structure. Resistances are measured across the first circuit structure and the second circuit structure and compared against a comparison threshold to determine whether the first circuit structure includes one or more lateral etching voids. If the first structure is deemed to not include lateral etching voids, the fabrication process of the device may be deemed reliable.
    Type: Application
    Filed: June 18, 2015
    Publication date: December 22, 2016
    Inventors: Griselda Bonilla, Samuel S. S. Choi, Ronald G. Filippi, Elbert E. Huang, Naftali E. Lustig, Andrew H. Simon
  • Patent number: 9502350
    Abstract: Methods of forming an interconnect structure include depositing a first conductive material on a substrate. Aspects include subtractively etching the conductive material to form a patterned first conductive layer, and depositing a dielectric layer on interconnect structure. Aspects also include depositing a second conductive material on the dielectric layer and removing the second conductive material through the top of the second metal liner.
    Type: Grant
    Filed: January 28, 2016
    Date of Patent: November 22, 2016
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Griselda Bonilla, Samuel S. Choi, Ronald G. Filippi, Elbert E. Huang, Naftali E. Lustig, Andrew H. Simon
  • Publication number: 20160300814
    Abstract: An electronic package comprising a plurality of vertically stacked integrated circuit (IC) devices including a first IC device and a second IC device is provided. The electronic package also includes a first bonding layer coupling one side of the first IC device entirely to a portion of a side of the second IC device. The remaining portion of the side of the second IC device that is not coupled to the one side of the first IC device, includes an antenna.
    Type: Application
    Filed: April 13, 2015
    Publication date: October 13, 2016
    Inventors: MUKTA G. FAROOQ, JOHN A. FITZSIMMONS, ANDREW H. SIMON, ANTHONY K. STAMPER
  • Patent number: 9461017
    Abstract: An electronic package comprising a plurality of vertically stacked integrated circuit (IC) devices including a first IC device and a second IC device is provided. The electronic package also includes a first bonding layer coupling one side of the first IC device entirely to a portion of a side of the second IC device. The remaining portion of the side of the second IC device that is not coupled to the one side of the first IC device, includes an antenna.
    Type: Grant
    Filed: April 13, 2015
    Date of Patent: October 4, 2016
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Mukta G. Farooq, John A. Fitzsimmons, Andrew H. Simon, Anthony K. Stamper
  • Patent number: 9455186
    Abstract: A method of forming a wiring structure for an integrated circuit device includes forming one or more copper lines within an interlevel dielectric layer (ILD); masking selected regions of the one or more copper lines; selectively plating metal cap regions over exposed regions of the one or more copper lines; and forming a conformal insulator layer over the metal cap regions and uncapped regions of the one or more copper lines.
    Type: Grant
    Filed: May 26, 2015
    Date of Patent: September 27, 2016
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Matthew S. Angyal, Junjing Bao, Griselda Bonilla, Samuel S. Choi, James A. Culp, Thomas W. Dyer, Ronald G. Filippi, Stephen E. Greco, Naftali E. Lustig, Andrew H. Simon
  • Patent number: 9431292
    Abstract: After forming at least one opening in a material stack comprising a sacrificial metal template layer overlying a first dielectric material layer, a sacrificial material portion is deposited in the at least one opening as a place holder for an interconnect structure later formed. Next, the sacrificial metal template layer is removed and a second dielectric material layer is formed to fill voids that were previously occupied by the sacrificial metal template layer. After removing the sacrificial material portion from the at least one opening, an interconnect structure is formed within the at least one opening.
    Type: Grant
    Filed: April 29, 2015
    Date of Patent: August 30, 2016
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Griselda Bonilla, Samuel S. S. Choi, Ronald G. Filippi, Elbert E. Huang, Naftali E. Lustig, Andrew H. Simon
  • Patent number: 9431346
    Abstract: A structure including an Mx level including a first Mx metal, a second Mx metal, and a third Mx metal abutting and electrically connected in sequence with one another, the second Mx metal including graphene, and an Mx+1 level above the Mx level, the Mx+1 level including an Mx+1 metal and a via, the via electrically connects the third Mx metal to the Mx+1 metal in a vertical orientation.
    Type: Grant
    Filed: August 8, 2014
    Date of Patent: August 30, 2016
    Assignee: GlobalFoundries, Inc.
    Inventors: Junjing Bao, Griselda Bonilla, Samuel S. Choi, Ronald G. Filippi, Andrew T. Kim, Naftali E. Lustig, Andrew H. Simon
  • Patent number: 9425144
    Abstract: Structure providing more reliable fuse blow location, and method of making the same. A vertical metal fuse blow structure has, prior to fuse blow, an intentionally damaged portion of the fuse conductor. The damaged portion helps the fuse blow in a known location, thereby decreasing the resistance variability in post-blow circuits. At the same time, prior to fuse blow, the fuse structure is able to operate normally. The damaged portion of the fuse conductor is made by forming an opening in a cap layer above a portion of the fuse conductor, and etching the fuse conductor. Preferably, the opening is aligned such that the damaged portion is on the top corner of the fuse conductor. A cavity can be formed in the insulator adjacent to the damaged fuse conductor. The damaged fuse structure having a cavity can be easily incorporated in a process of making integrated circuits having air gaps.
    Type: Grant
    Filed: December 23, 2014
    Date of Patent: August 23, 2016
    Assignee: GlobalFoundries, Inc.
    Inventors: Griselda Bonilla, Kaushik Chanda, Samuel S. Choi, Ronald G. Filippi, Stephan Grunow, Naftali Lustig, Andrew H. Simon, Junjing Bao
  • Patent number: 9412658
    Abstract: In-situ melting and crystallization of sealed cooper wires can be performed by means of laser annealing for a duration of nanoseconds. The intensity of the laser irradiation is selected such that molten copper wets interconnect interfaces, thereby forming an interfacial bonding arrangement that increases specular scattering of electrons. Nanosecond-scale temperature quenching preserves the formed interfacial bonding. At the same time, the fast crystallization process of sealed copper interconnects results in large copper grains, typically larger than 80 nm in lateral dimensions, on average. A typical duration of the annealing process is from about 10's to about 100's of nanoseconds. There is no degradation to interlayer low-k dielectric material despite the high anneal temperature due to ultra short duration that prevents collective motion of atoms within the dielectric material.
    Type: Grant
    Filed: September 19, 2014
    Date of Patent: August 9, 2016
    Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, GLOBALFOUNDRIES INC.
    Inventors: Oleg Gluschenkov, Siddarth A. Krishnan, Joyeeta Nag, Andrew H. Simon, Shishir Ray
  • Patent number: 9406560
    Abstract: A method of forming a wiring structure for an integrated circuit device includes forming one or more copper lines within an interlevel dielectric layer (ILD); masking selected regions of the one or more copper lines; selectively plating metal cap regions over exposed regions of the one or more copper lines; and forming a conformal insulator layer over the metal cap regions and uncapped regions of the one or more copper lines.
    Type: Grant
    Filed: May 26, 2015
    Date of Patent: August 2, 2016
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Matthew S. Angyal, Junjing Bao, Griselda Bonilla, Samuel S. Choi, James A. Culp, Thomas W. Dyer, Ronald G. Filippi, Stephen E. Greco, Naftali E. Lustig, Andrew H. Simon
  • Publication number: 20160197039
    Abstract: A back end of the line (BEOL) fuse structure having a stack of vias. The stacking of vias leads to high aspect ratios making liner and seed coverage inside the vias poorer. The weakness of the liner and seed layers leads to a higher probability of electromigration (EM) failure. The fuse structure addresses failures due to poor liner and seed coverage. Design features permit determining where failures occur, determining the extent of the damaged region after fuse programming and preventing further propagation of the damaged dielectric region.
    Type: Application
    Filed: March 17, 2016
    Publication date: July 7, 2016
    Inventors: Griselda Bonilla, Kaushik Chanda, Ronald G. Filippi, Stephan Grunow, Naftali E. Lustig, Andrew H. Simon, Ping-Chuan Wang
  • Patent number: 9385038
    Abstract: A method of forming a wiring structure for an integrated circuit device includes forming one or more copper lines within an interlevel dielectric layer (ILD); masking selected regions of the one or more copper lines; selectively plating metal cap regions over exposed regions of the one or more copper lines; and forming a conformal insulator layer over the metal cap regions and uncapped regions of the one or more copper lines.
    Type: Grant
    Filed: May 26, 2015
    Date of Patent: July 5, 2016
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Matthew S. Angyal, Junjing Bao, Griselda Bonilla, Samuel S. Choi, James A. Culp, Thomas W. Dyer, Ronald G. Filippi, Stephen E. Greco, Naftali E. Lustig, Andrew H. Simon
  • Publication number: 20160181208
    Abstract: An method including forming multiple interconnect levels on top of one another, each level comprising a metal interconnect and a crack stop both embedded in a dielectric layer, and a dielectric capping layer directly on top of the dielectric layer and directly on top of the metal interconnect, the crack stop is an air gap which intersects an interface between the dielectric layer and the dielectric capping layer of each interconnect level, and forming a through substrate via through the multiple interconnect levels adjacent to, but not in direct contact with, the crack stop, the crack stop of each interconnect level is directly between the metal interconnect of each interconnect level and the through substrate via to prevent cracks caused during fabrication from propagating away from the through substrate via and damaging the metal interconnect.
    Type: Application
    Filed: December 18, 2014
    Publication date: June 23, 2016
    Inventors: Junjing Bao, Griselda Bonilla, Samuel S. Choi, Ronald G. Filippi, Xiao H. Liu, Naftali E. Lustig, Andrew H. Simon