Abstract: A head mounted display is disclosed. More particularly, a head mounted display including one or more projection light sources, one or more eye-tracking light sources, a polarizing beam splitter, and a second polarizing beam splitter is disclosed. Light from the one or more projection light sources and the one or more projection light sources and the one or more eye-tracking light sources are both at least partially reflected by the polarizing beam splitter. An optical path between the polarizing beam splitter and the second polarizing beam splitter passes through air. A head mounted display that utilizes polarizing beam splitters having certain reflection bandedges over a range of incidence angles is disclosed.

Abstract: A head-mounted display system including a contact lens having a first region and a second region adjacent the first region, an eyewear lens having an inner surface facing the contact lens, and an illuminator configured to produce an imaged light output directed toward the inner surface of the eyewear lens. A first imaged light ray produced by the illuminator is incident on the inner surface and is reflected by the eyewear lens to the first region. The first region is configured to transmit the first imaged light ray, and the second region is configured to reflect or absorb a second imaged light ray produced by the illuminator and reflected from the eyewear lens. The eyewear lens is configured to transmit an ambient light ray to the second region and the second region is configured to transmit the ambient light ray.

Abstract: The present disclosure describes a flat lightguide configured to be illuminated by one or more small light sources, such as light emitting diode (LED) light sources. The one or more small light sources inject light into an end of a stepped lightguide that includes light redirecting elements capable of changing the direction of the light to exit perpendicular to the stepped lightguide and enter an edge of a planar lightguide.

Abstract: An optical system including at least a first lens, a partial reflector and a reflective polarizer is described. The optical system has an optical axis such that a light ray propagating along the optical axis passes through the first lens the partial reflector and the reflective polarizer without being substantially refracted. At least one major surface of the optical system is rotationally asymmetric about the optical axis. A major surface of the optical system may have a first portion defined by a first equation and a second portion adjacent the first portion defined by a different equation. The first lens may have a contoured edge adapted to be placed adjacent an eye of a viewer and substantially conform to the viewer's face.

Abstract: A technique for producing a bonded display assembly uses actinic radiation from a series of discrete LEDs, and an anamorphic optical system. The display assembly comprises a cover glass, a display housing, and an initially uncured adhesive layer. A peripheral mask lies between the adhesive layer and the cover glass, such that corresponding peripheral portions of the adhesive layer are masked from direct illumination through the cover glass. Actinic light from the LEDs is injected into a first masked portion of the adhesive layer through an adhesive edge, after such light passes through or is otherwise redirected by the anamorphic optical system. The anamorphic optical system, such as one or more cylindrical lenses, is configured such that the redirected light (a) spreads out along the adhesive edge, and (b) is focused onto the adhesive edge in a reference plane perpendicular to the adhesive edge.

Abstract: A viewing device is disclosed. The device includes a projector that projects a first imaged light, and a polarizing beam splitter plate that receives the projected first imaged light from the projector and reflects the received first imaged light for viewing by a viewer. The polarizing beam splitter plate also receives a second image and transmits the second image for viewing by the viewer. The polarizing beam splitter plate includes a substrate and a multilayer optical film reflective polarizer that is adhered to the substrate. The reflective polarizer substantially reflects polarized light having a first polarization state and substantially transmits polarized light having a second polarization state perpendicular to the first polarization state. The polarizing beam splitter plate includes a first outermost major surface and an opposing second outermost major surface that makes an angle of less than about 20 degrees with the first outermost major surface.

Abstract: A polarizing beam splitting system is described. The polarizing beam splitting system may include first and second prisms where the volume of the first prism is no greater than half the volume of the second prism. The first prism includes first and second surfaces and a light source may be disposed adjacent the first surface and an image forming device may be disposed adjacent the second surface. The first prism has a first hypotenuse and the second prism has a second hypotenuse. A reflective polarizer is disposed between the first and second hypotenuses.

Abstract: Optical systems including an image surface and an exit surface are described. First second and third optical lenses, a partial reflector, a multilayer reflective polarizer and a retarder are disposed between the image surface and the exit surface. At least one location on at least one layer of the multilayer reflective polarizer is substantially uniaxially oriented. Each chief light ray that passes from the image surface to the exit surface is incident on the multilayer reflective polarizer with an angle of incidence less than about 30 degrees. The optical system may include a plurality of major surfaces disposed between the image surface and the exit surface where each major surface is convex toward the image surface and where at least six different major surfaces have six different convexities.

Abstract: A head mounted display is disclosed. More particularly, a head mounted display including one or more projection light sources, one or more eye-tracking light sources, a polarizing beam splitter, and a second polarizing beam splitter is disclosed. Light from the one or more projection light sources and the one or more projection light sources and the one or more eye-tracking light sources are both at least partially reflected by the polarizing beam splitter. An optical path between the polarizing beam splitter and the second polarizing beam splitter passes through air. A head mounted display that utilizes polarizing beam splitters having certain reflection bandedges over a range of incidence angles is disclosed.

Abstract: The disclosure generally relates to beamsplitters useful in color combiners, and in particular color combiners useful in small size format projectors such as pocket projectors. The disclosed beamsplitters and color combiners include a tilted dichroic reflective polarizer plate having at least two dichroic reflective polarizers tilted at different angles relative to incident light beams, with light collection optics to combine at least two colors of light.

Abstract: A head-mounted display system including a contact lens having a first region and a second region adjacent the first region, an eyewear lens having an inner surface facing the contact lens, and an illuminator configured to produce an imaged light output directed toward the inner surface of the eyewear lens. A first imaged light ray produced by the illuminator is incident on the inner surface and is reflected by the eyewear lens to the first region. The first region is configured to transmit the first imaged light ray, and the second region is configured to reflect or absorb a second imaged light ray produced by the illuminator and reflected from the eyewear lens. The eyewear lens is configured to transmit an ambient light ray to the second region and the second region is configured to transmit the ambient light ray.

Abstract: The present disclosure provides an integrated optical component array and method of making an integrated optical component array useful for projection devices or other optical devices. The integrated optical component array can be a PBS array fabricated such that the individual PBS cubes having several elements can be assembled in a massively parallel manner and then singulated as individual optical components, and can result in a large reduction in manufacturing cost.

Abstract: The present disclosure provides an integrated optical component array and method of making an integrated optical component array useful for projection devices or other optical devices. The integrated optical component array can be a PBS array fabricated such that the individual PBS cubes having several elements can be assembled in a massively parallel manner and then singulated as individual optical components, and can result in a large reduction in manufacturing cost.

Abstract: Multi-mode displays are described. In particular, multi-mode displays having an emissive display element, a partial reflector disposed on the emissive display element, a spatial light modulator disposed on the partial reflector, and an absorbing polarizer disposed on the spatial light modulator are described. Multi-mode displays having at least reflective display modes and emissive display modes are described. The display is configured such that switching between these modes happens quickly or even automatically.

Abstract: Methods of making optical films and optical stacks are described. A method of making an optical lens molded to a first curved optical film includes providing a first optical film including alternating first and second polymeric layers; providing a thermoform tool having a curved surface; heating and conforming the first optical film to the curved surface to form a first curved optical film; and molding an optical lens onto the first curved optical film.

Abstract: A head-mounted display including a first optical system is described. The first optical system includes a partial reflector and a multilayer reflective polarizer disposed adjacent to and spaced apart from the partial reflector. The multilayer reflective polarizer is curved about orthogonal first and second axes and includes at least one layer that is substantially optically uniaxial at at least one location. Each chief ray that passes through the first optical system is first incident on the multilayer reflective polarizer at an angle of incidence less than 30 degrees.

Abstract: A light source suitable for general lighting applications combines at least one remote phosphor LED and at least one direct emitting LED in a single unit. Both the remote phosphor LED and the direct emitting LED are carried by a base and covered by a bulb or other suitable cover member, which may be light-diffusing. The remote phosphor LED includes a first LED, a phosphor layer, and a first dichroic reflector. Excitation light from the first LED is reflected by the first dichroic reflector onto the phosphor layer to generate phosphor light, which is substantially transmitted by the first dichroic reflector. At least some light from the direct emitting LED propagates to the cover member without passing through any dichroic reflector, including the first dichroic reflector. The light source may provide white light output using relatively small amounts of phosphor material.

Abstract: Optical systems including an image surface and a stop surface are described. First second and third optical lenses, a partial reflector, a multilayer reflective polarizer and a quarter wave retarder are disposed between the image surface and the stop surface. A plurality of major surfaces are disposed between the image surface and the stop surface with each major surface convex toward the image surface along orthogonal first and second axes. At least six different major surfaces have six different convexities.

Abstract: A method of coating a plurality of sheets. A fluid is forced through gaps in the plurality of sheets. The fluid has a substantially plug flow profile and the fluid deposits a coating on at least one surface of the plurality of sheets in a self-limiting deposition process.

Abstract: Integral optical stacks and optical systems including the integral optical stack are described. The integral optical stack may include first and second lenses, a partial reflector, a reflective polarizer curved about two orthogonal axes, and a quarter wave retarder. The reflective polarizer is curved about two orthogonal axes and includes at least one layer that is substantially optically biaxial at at least one first location on the at least one layer away from an optical axis of the optical stack and substantially optically uniaxial at at least one second location away from the optical axis.