Abstract: This invention relates to printable high strength/toughness polymerizable material systems for making dental products such as artificial teeth, dentures, splints, veneers, inlays, onlays, orthodontic appliances, aligners, copings, frame patterns, crowns and bridges and the like. A DLP, stereolithography, modified or their modification and combination based printer is used to cure polymerizable material in several different methods of this invention to build-up the object. The resulting three-dimensional object has good dimensional stability.

Abstract: This invention relates to rapid prototyping systems, specifically, a composition for a release film comprising one or more base materials selected from the group consisting of silicone, polycarbonate, polyethylene, and polypropylene; and one or more free-radical inhibitors.

Abstract: This invention relates to printable high strength/toughness polymerizable material systems for making dental products such as artificial teeth, dentures, splints, veneers, inlays, onlays, orthodontic appliances, aligners, copings, frame patterns, crowns and bridges and the like. A DLP, stereolithography, modified or their modification and combination based printer is used to cure polymerizable material in several different methods of this invention to build-up the object. The resulting three-dimensional object has good dimensional stability.

Abstract: This invention relates to rapid prototyping systems, specifically, a composition for a release film comprising one or more base materials selected from the group consisting of silicone, polycarbonate, polyethylene, and polypropylene; and one or more free-radical inhibitors.

Abstract: The invention provides methods of making provisional and long-term dental restorations, particularly dental veneers, implants, crowns and bridges. A shell or restoration form made of polymerizable material having good dimensional shape-stability in its uncured condition is used to make the dental restoration. A polymerizable material is introduced into the cavity of the shell form. The outer shell and injected polymerizable material are polymerized and bond together to form a hardened crown structure. In one embodiment, the restoration can be fabricated indirectly by a dental laboratory. In another version, a dental practitioner can make the restoration chairside for a patient in a dental office.

Abstract: This invention relates to methods for making a three-dimensional dental prosthesis using ink-jet printing systems. An ink-jet printer is used to discharge light-curable, wax-like polymerizable material in a layer-by-layer manner to build-up the prosthesis. The methods are particularly useful for making integrated dentures containing a set of artificial teeth. The denture base and set of teeth are made of light-curable, wax-like polymerizable materials comprising a mixture of monomer, oligomer, and light sensitizer. The wax-like materials are dimensionally stable in their uncured states. The denture base and artificial teeth are later light-cured to form a polymerized denture product having high flexural modulus and flexural strength.

Abstract: This invention relates to printable polymerizable material systems for making dental products such as artificial teeth, dentures, splints, veneers, inlays, onlays, copings, frame patterns, crowns and bridges and the like. A DLP or stereolithography printer is used to cure polymerizable material in a layer-by-layer manner to build-up the object. The resulting three-dimensional object has good dimensional stability.

Abstract: The invention provides methods of making provisional and long-term dental restorations, particularly dental veneers, implants, crowns and bridges. A shell or restoration form made of polymerizable material having good dimensional shape-stability in its uncured condition is used to make the dental restoration. A polymerizable material is introduced into the cavity of the shell form. The outer shell and injected polymerizable material are polymerized and bond together to form a hardened crown structure. In one embodiment, the restoration can be fabricated indirectly by a dental laboratory. In another version, a dental practitioner can make the restoration chairside for a patient in a dental office.

Abstract: The invention provides methods of making provisional and long-term dental restorations, particularly dental veneers, crowns and bridges. In one embodiment, the restoration can be fabricated indirectly by a dental laboratory. In another version, a dental practitioner can make the restoration chairside for a patient in a dental office. A polymerizable dental composite material, which is dimensionally shape-stable in its uncured state, is used to make the restoration. A substructure such as a metal coping can be used to support the polymerizable material. The material includes a polymerizable acrylic compound, polymerization initiator system capable of being activated by light or heat, and preferably a filler material. The resulting dental restoration has good aesthetics, mechanical strength, and margins and contacts.

Abstract: This invention relates to methods for making a three-dimensional dental prosthesis using ink-jet printing systems. An ink-jet printer is used to discharge light-curable, wax-like polymerizable material in a layer-by-layer manner to build-up the prosthesis. The methods are particularly useful for making integrated dentures containing a set of artificial teeth. The denture base and set of teeth are made of light-curable, wax-like polymerizable materials comprising a mixture of monomer, oligomer, and light sensitizer. The wax-like materials are dimensionally stable in their uncured states. The denture base and artificial teeth are later light-cured to form a polymerized denture product having high flexural modulus and flexural strength.

Abstract: The invention provides a method of shaping a dental product, comprising: shaping a curable polymerizable composition to form a shape of a dental product. The polymerizable composition is adapted to cure to form polymeric material, which at 37° C. has a flexural modulus of less than 250,000 psi and a flexural strength of less than 7,000 psi.

Abstract: A dental device and method of making it, by shaping a first and a second wax-like polymerizable dental material to form a polymerizable dental device.

Abstract: A dental device including an integrally connected artificial tooth and denture base. The artificial tooth is made by continuously conveying polymerizable material into tooth forming molds.

Abstract: The invention provides a dental composition including filler and a polymerizable dental material selected from the group consisting of wax-like polymerizable dental material and restorative paste wax polymerizable dental material. The dental composition is useful as restorative material and for making artificial teeth, crowns and bridges of high strength dental polymeric material.

Abstract: The invention provides a method of making a dental appliance by shaping a low ball tack polymerizable material. By including fluorescing agent the surfaces of dental appliances are visually identifiable.

Abstract: The invention provides high strength dental polymeric dental products made from wax-like polymerizable dental material. These dental products have superior strength compared to products formed from prior wax-like polymerizable materials. Prior wax-like polymerizable materials do not form strong enough polymeric material for making dentures. High strength dentures are made by positioning artificial teeth in wax-like polymerizable dental material of the invention. This material is then shaped and polymerized to the form a denture base of high strength dental polymeric material. These dentures are completed without forming wax and without applying inorganic plaster to the artificial teeth.

Abstract: A dental product formed by a process and a method of using a denture including providing a denture having an outer face, applying a readily flowable material to the face. The flowable material comprises volatile material and polymeric material. Volatilizing at least a portion of the volatile material from the flowable material to form a readily peelable water swellable solid film. The film is substantially insoluble in water. The film comprising at least 10% by weight of the polymeric material. The denture having an outer face. The film adheres to the face and film effectively not being covalently bonded to the face. The product and method are preferably carried out using an adhesive dispenser including a container, a pump and flowable adhesive. The flowable adhesive is enclosed by the container. The pump is supported by the container and the pump is connected through a conduit to the flowable adhesive.

Abstract: The invention provides a method of making a removable partial dental prosthesis by molding a removable partial dental prosthesis having a base, an artificial tooth and a clasp. The artificial tooth is supported by said base. The base is integrally connected to the clasp. The base includes pigment and is substantially opaque. The clasp is effectively free of pigment and is substantially transparent. The base is formed to mate with oral mucosa for support of the prosthesis thereon.

Abstract: The invention provides a method of shaping a dental product, comprising: shaping a curable polymerizable composition to form a shape of a dental product. The polymerizable composition is adapted to cure to form polymeric material, which at 37° C. has a flexural modulus of less than 250,000 psi and a flexural strength of less than 7,000 psi.

Abstract: The invention provides a high strength dental polymeric material formed from wax-like polymerizable dental material. A wax-like polymerizable dental material formed by a process comprising blending polymerizable compounds which polymerize to form high strength dental polymeric material. The invention provides a process for making a denture including: positioning artificial teeth in wax-like polymerizable dental material, and shaping the polyermizable material into the form of a denture base. The process is completed without forming wax and without applying inorganic plaster to the artificial teeth.