Abstract: A method for fabricating an array of precisely shaped and located shaped elements utilizes a precisely shaped patterned abrasive to form channels in a workpiece. One or more patterned abrasives contact and abrade along one or more intersecting axes to define the shaped elements. The shaped elements may include optical elements, semiconductor elements, or both.

Abstract: Light sources are disclosed utilizing LED dies having at least one emitting surface. An optical element is disclosed for efficiently extracting light out of an LED die by controlling the angular distribution of the emitted light. The optical element has an input surface that is optically coupled to the emitting surface, an output surface that is larger in surface area than the input surface, and at least one intermediate surface. A heat sink thermally coupled to the intermediate surface of the optical element extracts heat from the emitting surface of the LED die via the optical element.

Abstract: A method for fabricating a light emitting array utilizes a precisely shaped patterned abrasive to abrade optical material. One or more patterned abrasives contact and abrade along one or more intersecting axes of the optical material. The resulting precisely shaped and located optical elements are aligned with and bonded to an array of light sources.

Abstract: Light sources are disclosed utilizing LED dies having at least one emitting surface. An optical element is provided for efficiently extracting light out of an LED die by controlling the angular distribution of the emitted light. The optical element is optically coupled to but is mechanically decoupled from the emitting surface of the LED die. The optical element has an input surface that is optically coupled to the emitting surface, an output surface that is larger in surface area than the input surface, and at least one intermediate surface.

Abstract: A light source includes an LED die with an emitting surface and a collimating optical element. The optical element includes an input surface in optical contact with the LED emitting surface, and an output surface. The optical element has a first portion that comprises the input surface, made of a first optical material, and a second portion that comprises the output surface, made of a second optical material. The first optical material, which may include sapphire, diamond, or silicon carbide, has a higher refractive index, thermal conductivity, or both relative to the second optical material.

Abstract: Optical devices using reflective polarizers and, in particular, diffusely reflective polarizers are provided. Many of the optical devices utilize the diffusely reflecting and specularly transmitting properties of diffusely reflecting polarizers to enhance their optical characteristics. The optical devices include a lighting system which uses a reflector formed from a diffusely reflecting polarizer attached to a specular reflector. Another optical device is a display apparatus which uses a diffusely reflecting polarizer layer in combination with a turning lens which folds shallow angle light toward a light modulating layer. Other optical devices exploit the depolarizing characteristics of a diffusely reflecting polarizer when reflecting light. Still other optical devices use diffusely reflecting polarizers to recycle light and improve display illumination.

Abstract: An illumination system including a light source, a light guide including an output surface, emissive material positioned to receive light from the output surface of the light guide, and a first interference reflector positioned between the output surface of the light guide and the emissive material is disclosed. The light source emits light having a first optical characteristic. The emissive material emits light having a second optical characteristic when illuminated with light having the first optical characteristic. The first interference reflector substantially transmits light having the first optical characteristic and substantially reflects light having the second optical characteristic.

Abstract: An illumination system including a light source, a light guide including an output surface, emissive material positioned between the light source and the output surface of the light guide, and an interference reflector positioned between the emissive material and the output surface of the light guide is disclosed. The light source emits light having a first optical characteristic. The emissive material emits light having a second optical characteristic when illuminated with light having the first optical characteristic. The interference reflector substantially transmits light having the second optical characteristic and substantially reflects light having the first optical characteristic.

Abstract: An illumination system including a light source, a light guide including an output surface, emissive material positioned to receive light from the output surface of the light guide, and an interference reflector positioned such that the emissive material is between the output surface of the light guide and the interference reflector is disclosed. The light source emits light having a first optical characteristic. The emissive material emits light having a second optical characteristic when illuminated with light having the first optical characteristic. The interference reflector substantially transmits light having the second optical characteristic and substantially reflects light having the first optical characteristic.

Abstract: An illumination system including a light source, light guides coupled to the light source, each including an input surface and an output surface, emissive material positioned to receive light from at least one light guide, and a first interference reflector positioned between the emissive material and the output surfaces of the light guides is disclosed. The light source emits light having a first optical characteristic. The emissive material emits light having a second optical characteristic when illuminated with light having the first optical characteristic. The first interference reflector substantially transmits light having the first optical characteristic and substantially reflects light having the second optical characteristic.

Abstract: An illumination system including a light source, a light guide including an output surface, a first interference reflector positioned between the light source and the output surface of the light guide, and emissive material positioned between the first interference reflector and the output surface of the light guide is disclosed. The light source emits light having a first optical characteristic. The first interference reflector substantially transmits light having the first optical characteristic and substantially reflects light having a second optical characteristic. The emissive material emits light having the second optical characteristic when illuminated with light having the first optical characteristic.

Abstract: An illumination system including a light source, light guides coupled to the light source, each including an input surface and an output surface, emissive material positioned to receive light from at least one light guide, and an interference reflector positioned such that the emissive material is between the output surfaces of the light guides and the interference reflector is disclosed. The light source emits light having a first optical characteristic. The emissive material emits light having a second optical characteristic when illuminated with light having the first optical characteristic. The interference reflector substantially transmits light having the second optical characteristic and substantially reflects light having the first optical characteristic.

Abstract: A multiple layer reflective polarizer 12 is described. This element is placed between and optical cavity 24 and an LCD module 16 to form an optical display. The reflective polarizer reflects some light into the optical cavity 24 where it is randomized and may ultimately emerge with the correct polarization to be transmitted out of the display.

Abstract: A head-up display includes a projection system and a window having a target area where a reflective polarizer is positioned to reflect light from the projection system to a viewing area. Light from the projection system is p-polarized and strikes exposed window surface(s) at an acute angle to reduce or eliminate multiple or “ghost” images. The acute angle is closely matched to a Brewster angle of the exposed window surface(s). The reflective polarizer includes a multilayer stack with refractive indices of individual layers chosen to reflect p-polarized light substantially more than s-polarized light over a wide angular range that includes the acute angle. The reflective polarizer also can reflect infrared light to reduce cabin heating from solar radiation.

Abstract: Optical devices according to the present invention include a multilayer optical film in which at least one of the layers comprises an oriented birefringent polymer. The multilayer optical film exhibits low absorptivity and can reflect light approaching at shallow angles as well as normal to the film.

Abstract: The present invention provides reflective films and other optical bodies which exhibit sharp bandedges on one or both sides of the main reflection bands. The optical bodies comprise multilayer stacks M1 and M2, each having first order reflections in a desired part of the spectrum and comprising optical repeating units R1 and R2, respectively. At least one of the optical repeating units R1 and R2 varies monotonically in optical thickness along the thickness of the associated multilayer stack.

Abstract: A broadband anti-reflective thin film article is disclosed. The articles includes a base substrate having a substrate surface and a thin film polymeric multi-layer anti-reflectivity stack having a plurality of polymer layers. Each polymer layer having a thickness no greater than 1 micrometer. The substrate surface has a broadband reflectivity value. The thin film polymeric multi-layer anti-reflectivity stack is optically coupled to the substrate surface. The thin film polymeric multi-layer anti-reflectivity stack reduces the broadband reflectivity of the substrate surface by a factor of at least 2 at normal angles of incidence.

Abstract: A detector system, filter therefor, and method of making same is disclosed. The filter includes an interference element having a reflection band disposed primarily in the near infrared, and having a high transmission over most of the visible region. The filter also includes an absorptive element that absorbs light non-uniformly over the visible region. The filter when combined with a semiconductor photodiode or other suitable detector yields a detector system whose spectral responsivity closely matches the visual response of the human eye.

Abstract: Optical bodies, comprising: a plurality of first optical layers comprising a first polymer composition that comprises (i) a polyester portion having terephthalate comonomer units and ethylene glycol comonomer units; and (ii) a second portion corresponding to a polymer having a glass transition temperature of at least about 130° C.; and a plurality of second optical layers disposed in a repeating sequence with the plurality of first optical layers. Also disclosed are optical bodies comprising: (a) a plurality of first optical layers, each first optical layer being oriented; and (b) a plurality of second optical layers, disposed in a repeating sequence with the plurality of first optical layers, comprising a blend of polymethylmethacrylate and polyvinylidene fluoride. Methods of making the above-described optical bodies, and articles employing such optical bodies are also provided.

Abstract: Methods and apparatuses are provided for the manufacture of coextruded polymeric multilayer optical films. The multilayer optical films have an ordered arrangement of layers of two or more materials having particular layer thicknesses and a prescribed layer thickness gradient throughout the multilayer optical stack. The methods and apparatuses described allow improved control over individual layer thicknesses, layer thickness gradients, indices of refraction, interlayer adhesion, and surface characteristics of the optical films. The methods and apparatuses described are useful for making interference polarizers, mirrors, and colored films that are optically effective over diverse portions of the ultraviolet, visible, and infrared spectra.