Abstract: A method for implementing a modeling tool that generates optimized reduced kinetics models for given operating conditions and a numerical scheme to speed-up kinetics evaluation of turbulent-chemistry coupling during CFD simulations. The tool is capable of predicting ignition and flameholding phenomenon for most propulsion systems, including gas turbine applications. A lumped-parameterization based optimization scheme may generate multi-step quasi-global kinetics models using laminar flame speed as the target data. This scheme may be further extended to include optimization of emission predictions such as CO and NOx.

Abstract: An integrated metrology module includes a chuck for holding a sample and positioning the sample with respect to an optical metrology device, a reference chip for the optical metrology device, the reference chip being movable to various positions with respect to the optical metrology device, and a reference chip purge device provides a flow of purge gas or air over the reference chip while the reference chip is in the various positions. The reference chip purge device may be static or movable with the reference chip.

Abstract: An integrated metrology module includes a chuck for holding a sample and positioning the sample with respect to an optical metrology device, a reference chip for the optical metrology device, the reference chip being movable to various positions with respect to the optical metrology device, and a reference chip purge device provides a flow of purge gas or air over the reference chip while the reference chip is in the various positions. The reference chip purge device may be static or movable with the reference chip.

Abstract: A method of using a tooling mandrel for assembling a disk drive is described. The method includes providing a head stack assembly including a shaft with an engagement feature, and providing the tooling mandrel including two tooling fingers, one of which is movable. The movable tooling finger is moved between a first configuration in which respective distal tips of the tooling fingers are insertable into and removable from the engagement feature and a second configuration in which the distal tips engage the engagement feature. The tooling mandrel further includes a tooling finger spreader coupled to the movable tooling finger to selectively move the movable tooling finger between the first and second configurations. The method further includes locating the distal tips at least partially within the engagement feature with the tooling fingers in the first configuration, and moving the movable tooling finger to the second configuration to engage the shaft.

Abstract: A robotic tool for assembling a portion of a disk drive includes a movable end effector that includes a first portion and a second portion that is movable relative to the first portion. The first portion may be configured to engage the actuator assembly and the second portion may be configured to engage the flex circuit connector. A controller may be provided to control the movable end effector, causing the end effector to pick up the head stack assembly in a first configuration, move the second portion of the end effector relative to the first portion thereof so as to articulate the head stack assembly into a second configuration that is different than the first configuration, and place the head stack assembly into the base.

Abstract: A method for assembling a head stack assembly with a disk drive base utilizing a tooling mandrel is described. The head stack assembly includes a pivot bearing cartridge with a shaft and a sleeve. The shaft includes a shaft first end with an engagement feature. The shaft defines an axis of rotation and a shaft outer circumferential surface. The sleeve defines a sleeve inner circumferential surface disposed towards the shaft outer circumferential surface. The tooling mandrel includes a retainer element defining a longitudinal axis and including a distal end. The distal end engages the engagement feature. The tooling mandrel includes tooling fingers angularly fixed to the retainer element with respect to the longitudinal axis. The tooling fingers each include a tip portion. Each tip portion engages the pivot bearing cartridge through cooperative radial movement with respect to the axis of rotation with the distal end engaged with the engagement feature.

Abstract: A manufacturing assembly is disclosed for manufacturing a disk drive. The manufacturing assembly comprises a pre-merge arm having a contact surface for contacting an actuator arm of the disk drive, and an actuator operable to actuate the pre-merge arm. When installing the actuator arm into the base of the disk drive, the actuator is operable to actuate the pre-merge arm in a first direction so that the contact surface biases the actuator arm rotationally about a pivot to bias the lift tab away from the ramp. After installing the actuator arm into the base of the disk drive, the actuator is operable to actuate the pre-merge arm in a second direction opposite the first direction so that the lift tab moves towards and contacts a ramp near an outer periphery of a disk.

Abstract: A tooling mandrel for use in assembling a disk drive having a disk drive base and a head stack assembly with a pivot bearing cartridge. The cartridge includes a shaft and a sleeve. The shaft includes a shaft first end with an engagement feature. The shaft defines an axis of rotation and a shaft outer circumferential surface. The sleeve defines a sleeve inner circumferential surface disposed towards the shaft outer circumferential surface. The tooling mandrel includes a retainer element defining a longitudinal axis and including a distal end. The distal end engages the engagement feature. The tooling mandrel includes tooling fingers angularly fixed to the retainer element with respect to the longitudinal axis. The tooling fingers each include a tip portion. Each tip portion engages the pivot bearing cartridge through cooperative radial movement with respect to the axis of rotation with the distal end engaged with the engagement feature.

Abstract: A robotic tool for assembling a portion of a disk drive includes a movable end effector that includes a first portion and a second portion that is movable relative to the first portion. The first portion may be configured to engage the actuator assembly and the second portion may be configured to engage the flex circuit connector. A controller may be provided to control the movable end effector, causing the end effector to pick up the head stack assembly in a first configuration, move the second portion of the end effector relative to the first portion thereof so as to articulate the head stack assembly into a second configuration that is different than the first configuration, and place the head stack assembly into the base.

Abstract: A method of assembly of a disk drive including providing a disk drive base. The method further includes providing a first VCM plate with an attached first magnet. The method further includes applying a holding force against the first VCM plate for holding the first VCM plate against the disk drive base. The method further includes providing a second VCM plate with an attached second magnet. The first and second VCM plates being cooperatively formed to engage each other with the first and second magnets facing towards each other with a magnetic attractive force. The method further includes engaging the second VCM plate with the first VCM plate while maintaining the holding force against the first VCM plate greater than the magnetic attractive force between the first and second magnets.

Abstract: A method of assembling a disk drive includes providing a disk drive base. The method further includes providing a disk drive cover having an inside face and an outside face. The inside face is coated with an electrically insulative material. The method further includes contacting, continuously during a period, the outside face with an electrically conductive grounding element that is part of an assembly fixture that is not part of the disk drive being assembled. The method further includes attaching the disk drive cover to the disk drive base during the period.