Abstract: Described is an apparatus which comprises: a cathode current collector configured to be in direct contact to a first client terminal; an anode current collector configured to be in direct contact to a second client terminal; and at least two layers of active material, where one layer is adjacent to the cathode current collector and another layer is adjacent to the anode current collector.

Abstract: An electronic device, including a housing that is metal or lined with an electrically conductive material, at least one electrical component, and a battery cell positioned in a cavity in the outer housing, the battery cell integrated into the electronic device. The battery cell includes a first current collector and an active cell core. The first current collector is the electrically conductive material of the outer housing of the electronic device and connects to the at least one electrical component. The active cell core includes a first active material in adjacent facing relation to and electrically coupled to the first current collector, a second active material; a separator positioned between the first active material and the second active material; and a second current collector electrically coupled with the second active material, wherein the second current collector connects to the at least one electrical component.

Abstract: Systems and methods are disclosed for estimating a full-charge battery cell capacity without a coulomb counting device. First and second measured voltages of the battery cell are measured during a charging or discharging period. The first and second measured voltages of the battery cell are converted to percentages of remaining battery life. The amount of charge delivered to the battery cell and/or delivered from the battery cell during charging/discharging is calculated. The change in the percentage of remaining battery life is compared to the amount of charge delivered to the battery cell and/or delivered from the battery cell to calculate various battery cell evaluation calculations, including a full-charge battery cell capacity.

Abstract: An improved method of making a battery uses a sheet of one material for the anode, a sheet of a second material for the cathode, and a sheet of separator material between them to form a laminate of the three sheets. To make this laminate into a form factor suitable for a small thin battery, the anode sheet and cathode sheet may have slots to enable each sheet to be easily folded along the slot lines to create a concertina configuration.

Abstract: A new battery cell structure uses a reduced stack pressure force to be used and applied over a much smaller area of the cells by using the sides of the cell instead of the top and bottom of the cell. To reduce the amount of force required to compress a cell, an edge-wise construction can be used instead of the sheet construction. Instead of stack pressure having to be applied to the top and bottom of the cell, it is now applied across the edges. An edge-on design is used to form strips, which allows for flat sides of a battery body.

Abstract: A battery cell structure, a system including the structure, and a method of fabricating the structure. The structure includes: a cell housing; a cathode in the cell housing, the cathode including a cathode material; a cathode current collector adjacent the cathode in the cell housing; an anode in the cell housing, the anode including an anode material; an anode current collector adjacent the anode in the cell housing; a separator in the cell housing between the cathode and the anode. The cathode material comprises a recycled material including a contaminant, and the battery cell structure further includes a solid-state electrolyte disposed in the cell housing to at least partially prevent the contaminant from growing.

Abstract: A new battery cell structure uses a battery cell structure comprising a plurality of strips so that only a fraction of the power in the cell can be fed to a dendrite which has shorted an anode and cathode. The dendrite still occurs, but can be rendered benign. In addition, a fuse can be added to the cell structure so that shorted cells can be removed from the circuit.

Abstract: A battery cell is formed to efficiently use unoccupied space in an electronic device. The battery cell may be formed by disposing an electrically insulating material on at least a first surface of a circuit board having components to create an electrical barrier and disposing a battery cell on the electrically insulating material. In some embodiments, a portion of the battery cell is configured to be partially disposed between components of the circuit board components, thus utilizing previously unoccupied space in the electronic device to store energy.

Abstract: A battery cell structure, a system including the structure, and a method of fabricating the structure. The structure includes: a cell housing; a cathode in the cell housing, the cathode including a cathode material; a cathode current collector adjacent the cathode in the cell housing; an anode in the cell housing, the anode including an anode material; an anode current collector adjacent the anode in the cell housing; a separator in the cell housing between the cathode and the anode. The cathode material comprises a recycled material including a contaminant, and the battery cell structure further includes a solid-state electrolyte disposed in the cell housing to at least partially prevent the contaminant from growing.

Abstract: A system for increasing the life of a battery cell by limiting the charging of the battery to less than full charge in response to a predicted electricity draw of a connected device being less than the full capacity of the battery before a predicted recharge will occur. The current draw of the connected device may be affected by the amount of time before a next recharge and environmental factors. The system may further comprise one or more sensors to gather data pertaining to environmental conditions that may be used in the calculation of a charge termination value. The charge termination value is an amount of charge to power the device for a duration of time at least until a predicted recharge begins.

Abstract: A battery includes a plurality of battery cells between first and second electrically conductive fabrics. The first electrically conductive fabric includes a first battery terminal. The second electrically conductive fabric includes a second battery terminal. The first electrically conductive fabric and the second electrically conductive fabric are framed to provide an enclosed region. The plurality of battery cells are arranged in parallel between the first electrically conductive fabric and the second electrically conductive fabric within the enclosed region. Each of the plurality of battery cells is configured to establish an electrical connection, at least temporarily, with the first battery terminal through the first electrically conductive fabric and the second battery terminal through the second electrically conductive fabric.

Abstract: A new battery cell structure uses a reduced stack pressure force to be used and applied over a much smaller area of the cells by using the sides of the cell instead of the top and bottom of the cell. To reduce the amount of force required to compress a cell, an edge-wise construction can be used instead of the sheet construction. Instead of stack pressure having to be applied to the top and bottom of the cell, it is now applied across the edges. An edge-on design is used to form strips, which allows for flat sides of a battery body.

Abstract: A new battery cell structure uses a battery cell structure comprising a plurality of strips so that only a fraction of the power in the cell can be fed to a dendrite which has shorted an anode and cathode. The dendrite still occurs, but can be rendered benign. In addition, a fuse can be added to the cell structure so that shorted cells can be removed from the circuit.

Abstract: An electronic device, including a housing that is metal or lined with an electrically conductive material, at least one electrical component, and a battery cell positioned in a cavity in the outer housing, the battery cell integrated into the electronic device. The battery cell includes a first current collector and an active cell core. The first current collector is the electrically conductive material of the outer housing of the electronic device and connects to the at least one electrical component. The active cell core includes a first active material in adjacent facing relation to and electrically coupled to the first current collector, a second active material; a separator positioned between the first active material and the second active material; and a second current collector electrically coupled with the second active material, wherein the second current collector connects to the at least one electrical component.

Abstract: Described is an apparatus which comprises: a cathode current collector configured to be in direct contact to a first client terminal; an anode current collector configured to be in direct contact to a second client terminal; and at least two layers of active material, where one layer is adjacent to the cathode current collector and another layer is adjacent to the anode current collector.

Abstract: A battery cell includes a first current collector, a cathode in electrical contact with the first current collector, and a second current collector. The second current collector includes a metal foam having a porous structure, and an electrically insulating layer on outer surfaces of the porous structure facing the cathode. The electrically insulating layer isolates the outer surfaces facing the cathode from ions provided by the cathode. The electrically insulating layer is configured to allow an electrolyte to transport ions from the cathode to an inner portion of the porous structure of the metal foam. The battery cell may further include a separator to separate the cathode and the first current collector from the second current collector. When the battery cell is in at least a partially charged state, ions form an anode including a metal plating within the inner porous structure of the metal foam.

Abstract: A system for increasing the life of a battery cell by limiting the charging of the battery to less than full charge in response to a predicted electricity draw of a connected device being less than the full capacity of the battery before a predicted recharge will occur. The current draw of the connected device may be affected by the amount of time before a next recharge and environmental factors. The system may further comprise one or more sensors to gather data pertaining to environmental conditions that may be used in the calculation of a charge termination value. The charge termination value is an amount of charge to power the device for a duration of time at least until a predicted recharge begins.

Abstract: A battery cell is formed to efficiently use unoccupied space in an electronic device. The battery cell may be formed by disposing an electrically insulating material on at least a first surface of a circuit board having components to create an electrical barrier and disposing a battery cell on the electrically insulating material. In some embodiments, a portion of the battery cell is configured to be partially disposed between components of the circuit board components, thus utilizing previously unoccupied space in the electronic device to store energy.

Abstract: Systems and methods are disclosed for estimating a full-charge battery cell capacity without a coulomb counting device. First and second measured voltages of the battery cell are measured during a charging or discharging period. The first and second measured voltages of the battery cell are converted to percentages of remaining battery life. The amount of charge delivered to the battery cell and/or delivered from the battery cell during charging/discharging is calculated. The change in the percentage of remaining battery life is compared to the amount of charge delivered to the battery cell and/or delivered from the battery cell to calculate various battery cell evaluation calculations, including a full-charge battery cell capacity.

Abstract: A battery cell includes a first current collector, a cathode in electrical contact with the first current collector, and a second current collector. The second current collector includes a metal foam having a porous structure, and an electrically insulating layer on outer surfaces of the porous structure facing the cathode. The electrically insulating layer isolates the outer surfaces facing the cathode from ions provided by the cathode. The electrically insulating layer is configured to allow an electrolyte to transport ions from the cathode to an inner portion of the porous structure of the metal foam. The battery cell may further include a separator to separate the cathode and the first current collector from the second current collector. When the battery cell is in at least a partially charged state, ions form an anode including a metal plating within the inner porous structure of the metal foam.