Abstract: An apparatus includes a dosing module structured to suspend dosing in an exhaust aftertreatment system; a selective catalytic reduction (SCR) inlet NOx module structured to interpret SCR inlet NOx data and an SCR inlet temperature; a SCR outlet NOx module structured to interpret SCR outlet NOx data; and a system diagnostic module structured to determine an efficiency of a SCR system based on the SCR inlet and outlet NOx data over a range of SCR temperatures, wherein the system diagnostic module is further structured to determine a state of at least one of a diesel oxidation catalyst (DOC), a diesel particulate filter (DPF), and the SCR system based on the SCR efficiency at an elevated SCR temperature range and the SCR efficiency at a relatively lower SCR temperature range relative to a high SCR efficiency threshold and a low SCR efficiency threshold.

Abstract: A method for diagnosing NOx sensors in an exhaust aftertreatment system includes suspending reductant dosing in an exhaust aftertreatment system; purging a reductant deposit in a selective catalytic reduction (SCR) system of the exhaust aftertreatment system; adjusting at least one of an ignition timing and an engine speed for an engine to adjust an engine out nitrogen oxide (NOx) amount; receiving measured SCR inlet NOx data from a SCR inlet NOx sensor and measured SCR outlet NOx data from a SCR outlet NOx sensor; determining a phase shift between the measured SCR inlet and SCR outlet NOx data; applying the determined phase shift to the SCR outlet NOx data; and determining a diagnostic feature based on the SCR inlet NOx data and the phase shifted SCR outlet NOx data regarding a state of the SCR inlet and outlet NOx sensors.

Abstract: An apparatus includes a dosing module structured to suspend dosing in an exhaust aftertreatment system; a selective catalytic reduction (SCR) inlet NOx module structured to interpret SCR inlet NOx data and an SCR inlet temperature; a SCR outlet NOx module structured to interpret SCR outlet NOx data; and a system diagnostic module structured to determine an efficiency of a SCR system based on the SCR inlet and outlet NOx data over a range of SCR temperatures, wherein the system diagnostic module is further structured to determine a state of at least one of a diesel oxidation catalyst (DOC), a diesel particulate filter (DPF), and the SCR system based on the SCR efficiency at an elevated SCR temperature range and the SCR efficiency at a relatively lower SCR temperature range relative to a high SCR efficiency threshold and a low SCR efficiency threshold.

Abstract: An exhaust gas treatment system for an internal combustion engine may have a reductant delivery system that delivers reductant to an exhaust stream in an exhaust aftertreatment system. A temperature sensor may be positioned in or near the flow of reductant and exhaust to measure the temperature of the reductant and exhaust. A change in temperature over time, such as an increase, decrease, or change in variation amplitude, may indicate the presence of a reductant deposit in the system. Detection of the deposit may initiate a regeneration cycle in which the operating characteristics of the system change to eliminate the reductant deposit to prevent it from hindering the performance of the exhaust aftertreatment system.

Abstract: One illustrative embodiment is a method comprising operating an engine and an aftertreatment system by controlling a plurality of charge constituents provided the engine, iteratively perturbating one or more combustion inputs effective to vary operation of the engine, and determining fuel consumption and emissions information at the operating points effective to seek a weighted optimization of multiple parameters including fuel consumption and reductant consumption while also meeting a predetermined NOx emissions criterion. Further embodiments, forms, objects, features, advantages, aspects, and benefits shall become apparent from the description and figures.

Abstract: An exhaust gas treatment system for an internal combustion engine may have a reductant delivery system that delivers reductant to an exhaust stream in an exhaust aftertreatment system. A temperature sensor may be positioned in or near the flow of reductant and exhaust to measure the temperature of the reductant and exhaust. A change in temperature over time, such as an increase, decrease, or change in variation amplitude, may indicate the presence of a reductant deposit in the system. Detection of the deposit may initiate a regeneration cycle in which the operating characteristics of the system change to eliminate the reductant deposit to prevent it from hindering the performance of the exhaust aftertreatment system.

Abstract: Systems, methods and apparatus disclosed that include an internal combustion engine and an exhaust system that includes an exhaust aftertreatment system with an SCR catalyst. A NOx sensor downstream of the SCR catalyst is provided along with techniques for estimating an amount of NOx and NH3 at the tailpipe to decouple the impact of cross-sensitivity of the NOx sensor to NOx and NH3. Feedback control of the reductant dosing amount based on these estimates is also provided.

Abstract: One illustrative embodiment is a method comprising operating an engine and an aftertreatment system by controlling a plurality of charge constituents provided the engine, iteratively perturbating one or more combustion inputs effective to vary operation of the engine, and determining fuel consumption and emissions information at the operating points effective to seek a weighted optimization of multiple parameters including fuel consumption and reductant consumption while also meeting a predetermined NOx emissions criterion. Further embodiments, forms, objects, features, advantages, aspects, and benefits shall become apparent from the description and figures.

Abstract: Systems and methods for correcting mass airflow sensor drift include an operation conditions module to interpret a base calibration function, a MAF sensor input value, and a current operating condition. A MAF correction module determines an expected MAF value in response to the current operating condition and a predetermined operating condition. The MAF correction module will also determine an adjusted MAF value in response to the expected MAF value, the base calibration function, and the MAF sensor input value. A MAF reporting module is structured to provide the adjusted MAF value.

Abstract: A system includes an engine, an exhaust conduit for the engine, a first SCR catalyst fluidly coupled to the exhaust conduit, and a second SCR catalyst fluidly coupled to the exhaust conduit at a position downstream of the first SCR catalyst. The system further includes an ammonia sensor positioned between the first and second SCR catalysts. A reductant doser is positioned upstream of the first SCR catalyst. The system includes a controller that determines an amount of NH3 present from the NH3 sensor, and computes an actuator response function from at least one operating condition of the first SCR catalyst. The actuator response function includes a reductant injector response as a function of the amount of NH3, and the actuator response function includes a response discontinuity. The controller further determines a reductant injection amount from the amount of NH3 and the actuator response function, and provides a reductant injector command.

Abstract: An example method includes interpreting an NH3 composition value at a position upstream of a selective reduction catalyst (SCR) element fluidly disposed in the exhaust conduit of an engine, interpreting a NOx composition value at a position downstream of the SCR element, and determining an NH3 sensor rationality threshold in response to the upstream NH3 composition value. The method further includes determining an NH3 sensor health value as indicating a sensor failure in response to the downstream NOx composition value exceeding the NH3 sensor rationality threshold.

Abstract: A method includes determining whether selective catalytic reduction (SCR) test conditions are present, and in response to the SCR test conditions being present, operating an SCR aftertreatment system at a number of reduced ammonia to NOx ratio (ANR) operating points. The method further includes determining a deNOx efficiency value corresponding to each of the ANR operating points. The method further includes determining a reductant correction value in response to the deNOx efficiency values corresponding to each of the ANR operating points, and providing a reductant injection command in response to the reductant correction value.

Abstract: An exhaust gas treatment system for an internal combustion engine may have a reductant delivery system that delivers reductant to an exhaust stream in an exhaust aftertreatment system. A temperature sensor may be positioned in or near the flow of reductant and exhaust to measure the temperature of the reductant and exhaust. A change in temperature over time, such as an increase, decrease, or change in variation amplitude, may indicate the presence of a reductant deposit in the system. Detection of the deposit may initiate a regeneration cycle in which the operating characteristics of the system change to eliminate the reductant deposit to prevent it from hindering the performance of the exhaust aftertreatment system.

Abstract: A system includes an internal combustion engine, an exhaust conduit fluidly coupled to the internal combustion engine and an SCR catalyst, and a reductant doser operationally coupled to the exhaust conduit at a position upstream of the SCR catalyst. The reductant doser is responsive to a reductant doser command. The system includes a controller having a number of modules functionally structured to execute operations to compensate for transient operation of the system. An NH3 target module interprets a reductant amount target that is a target amount of reductant in the exhaust conduit at a position upstream of the SCR catalyst. A transient adjustment module detects a transient event in the SCR catalyst and provides an adjusted reductant amount target in response to the transient event and the reductant amount target. A dosing control module provides the reductant doser command in response to the adjusted reductant amount target.

Abstract: A method for controlling charge flow in an internal combustion engine includes operating an engine having a VGT. The method includes determining a target and current charge flow and EGR flow. The method further includes determining an error term for the charge flow and the EGR flow, and determining an exhaust pressure feedback command in response to the error terms. The exhaust pressure feedback command is combined with an exhaust pressure feedforward command, and the VGT is controlled in response to the exhaust pressure feedback command. The method additionally includes determining the exhaust pressure feedback command in response to a current EGR valve position. The method further includes controlling an EGR flow rate with the EGR valve at relatively closed EGR valve positions, and controlling the EGR flow rate with exhaust pressure at relatively open EGR valve positions.

Abstract: One embodiment is a method including operating an SCR system at a plurality of commanded ammonia to NOx input ratios, providing a plurality of data indicating NOx output from the SCR system for the plurality of commanded ammonia to NOx input ratios, and evaluating the plurality of data to diagnose the SCR system. Additional embodiment are methods, systems, and apparatuses including SCR diagnostics. Further embodiments, forms, objects, features, advantages, aspects, and benefits shall become apparent from the following description and drawings.

Abstract: A system and method are provided for estimating an instantaneous EGR mass flow rate corresponding to a flow rate of exhaust gas through an exhaust gas recirculation (EGR) conduit fluidly coupled between an exhaust manifold and an intake manifold of an internal combustion engine with an EGR cooler positioned in-line with the EGR conduit. An operating position of the engine is monitored, and the instantaneous EGR mass flow rate is estimated at each of a plurality of fixed increments of the engine position based on EGR cooler outlet temperature, intake manifold pressure and a pressure differential across a flow restriction disposed in-line with the exhaust gas conduit between the EGR cooler and the intake manifold.

Abstract: An exemplary method includes determining an NH3 reference target in an exhaust conduit between a first SCR catalyst and a second SCR catalyst. The method includes determining a present amount of NH3 in the exhaust conduit between the first SCR catalyst and the second SCR catalyst, and determining an NH3 error term in response to the NH3 reference target and the present amount of NH3. The method further includes determining an amount of NOx downstream of the second SCR catalyst, and adjusting one of the NH3 reference target and a reductant doser command in response to the amount of NOx downstream of the second SCR catalyst. The method further includes providing a reductant doser command in response to the NH3 error term.

Abstract: A system includes an internal combustion engine, an exhaust conduit fluidly coupled to the internal combustion engine and an SCR catalyst, and a reductant doser operationally coupled to the exhaust conduit at a position upstream of the SCR catalyst. The reductant doser is responsive to a reductant doser command. The system includes a controller having a number of modules functionally structured to execute operations to compensate for transient operation of the system. An NH3 target module interprets a reductant amount target that is a target amount of reductant in the exhaust conduit at a position upstream of the SCR catalyst. A transient adjustment module detects a transient event in the SCR catalyst and provides an adjusted reductant amount target in response to the transient event and the reductant amount target. A dosing control module provides the reductant doser command in response to the adjusted reductant amount target.

Abstract: A method is disclosed for adjusting a target EGR mass flow in response to a current charge flow and target EGR fraction. The method includes interpreting an air-fuel ratio and a target air-fuel ratio. The method further includes interpreting a charge flow and a target EGR fraction. The method further includes determining an adjusted target EGR mass flow based on the air-fuel ratio, the target air-fuel ratio, the charge flow, and the target EGR fraction. The method further includes controlling an actuator based on the adjusted target EGR mass flow.