Abstract: A cartridge includes a bullet on which there is formed a coating. At least an upper layer of the coating is porous and comprises a thermoset polymer and a filler. The filler may be a dry film lubricant. The cartridge may be used in a gun of the type that has a rifled barrel. A rifled barrel has a bore diameter and a groove diameter. The bullet may have a metal diameter that is less than the groove diameter but slightly greater than the bore diameter. The coated bullet may have a diameter that is greater than or equal to the groove diameter. When fired, the bullet produces less barrel friction and heating than a conventional bullet. The velocity of the coated bullets is greater and the velocity distribution is more narrow compared to uncoated bullets.

Abstract: A gun has parts that slide past one another during operation. A coating is formed on at least a surface of a first part that contacts a second part. At least an upper layer of the coating is porous and comprises a thermoset polymer and a filler. One or both parts may be part of a gas-operated reloading mechanism. The coating prevents jamming by excluding particles, yielding to particles that still manage to intrude, and by providing a reservoir for lubricant. The coating reduces clearances, improves accuracy, and reduces operating temperatures. The coating excludes particles from the lubricant, effectively allowing a large volume of lubricant to be used without the drawback of trapping dirt and other contaminants in the lubricant.

Abstract: An abradable coating is formed on a mechanical part from a polymer resin-containing powder deposited over a polymer resin-containing liquid that is substantially free of volatile organic hydrocarbons. The liquid and the powder are then cured together to form an abradable coating. The polymer resin-containing powder may include a first thermosetting resin and a filler having a melting point above a cure temperature of the first thermosetting resin. The interactions of the powder and the liquid result in a durable abradable coating. Because the liquid is substantially free of volatile organic hydrocarbons, overspray may be recovered and used to coat other parts.

Abstract: A radial shaft seal includes a powder coating on a shaft and a sealing lip that lands on the powder coating. The powder coating is formed of a thermosetting resin and a filler material. The filler material has a melting point above the cure temperature of the thermosetting resin. The powder coating may be porous. The powder coating may be made up of dry powder particles adhered to one-another with spaces in between. The filler may be present in an amount between 15% and 35% within the individual particles. The powder coating is adapted to wear away at locations of maximum interference with the sealing lip while continuing to provide a durable seal. This wear behavior compensates for shaft wobble.

Abstract: An article with an abradable dry powder coating thereon comprises an abradably coated article with a substrate surface and having at least one coating of a liquid primer on the substrate surface and then coating with at least one abradable dry powder coating on the surface of the liquid primer. The sequence of layers may also be reversed, or additional layers may be useful. The abradable dry powder coating is formed of a dry powder coating composition including a thermoset resin having a cure temperature combined with at least one filler material, wherein the filler is formed of a material which does not melt substantially at or below the cure temperature of the resin, whereby an abradable coating results employing a filler to make the coating.

Abstract: An article with an abradable dry powder coating thereon comprises an abradably coated article with a substrate surface and having at least one coating of a liquid primer on the substrate surface and then coating with at least one abradable dry powder coating on the surface of the liquid primer. The sequence of layers may also be reversed, or additional layers may be useful. The abradable dry powder coating is formed of a dry powder coating composition including a thermoset resin having a cure temperature combined with at least one filler material, wherein the filler is formed of a material which does not melt substantially at or below the cure temperature of the resin, whereby an abradable coating results employing a filler to make the coating.

Abstract: An abradable dry powder coating (22) composition for coating onto a surface (12) for subsequent curing to form into an abradable coating, including a powder (16) formed of uncured thermoset resin with at least 15 volume percent filler, wherein the filler does not substantially melt below the cure temperature of the resin. Method for making the coating composition includes melt-mixing the thermoset resin with at least 15 volume percent of filler, cooling the resulting mass composite, and then breaking the cooled mass composite into powder particles (16). Method of coating an article with an abradable coating includes applying the dry composite powder with the filler therein onto a substrate and curing the dry powder composition, preferably by electrostatic coating. An article is also disclosed which is coated with the abradable coating.

Abstract: An abradable dry powder coating (22) composition for coating onto a surface (12) for subsequent curing to form into an abradable coating, including a powder (16) formed of uncured thermoset resin with at least 15 volume percent filler, wherein the filler does not substantially melt below the cure temperature of the resin. Method for making the coating composition includes melt-mixing the thermoset resin with at least 15 volume percent of filler, cooling the resulting mass composite, and then breaking the cooled mass composite into powder particles (16). Method of coating an article with an abradable coating includes applying the dry composite powder with the filler therein onto a substrate and curing the dry powder composition, preferably by electrostatic coating. An article is also disclosed which is coated with the abradable coating.

Abstract: An improved rotary blower (11) with an abradable coating (61) with a maximum hardness value of 2H on a pencil hardness scale. The coating material is a blend or mixture of preferably an epoxy-polymer resin matrix with a solid lubricant. The solid lubricant preferably is graphite. The improved abradable coating provides essentially zero clearance to increase the volumetric efficiency of a Roots type rotary blower.

Abstract: An improved rotary blower (11) with an abradable coating (61) with a maximum hardness value of 2H on a pencil hardness scale. The coating material is a blend or mixture of preferably an epoxy-polymer resin matrix with a solid lubricant. The solid lubricant preferably is graphite. The improved abradable coating provides essentially zero clearance to increase the volumetric efficiency of a Roots type rotary blower.