Abstract: Smoking articles including filter elements formed from two or more fibrous inputs with different physical properties are provided. A first plurality of cellulose acetate staple fibers and a second plurality of degradable polymeric staple fibers are blended to give a fiber mixture, wherein the staple fibers of the fiber mixture are randomly oriented. The degradable polymeric staple fibers can be treated to increase hydrophobicity. The staple fibers of the fiber mixture can then be bonded to form a fibrous bundle which can be incorporated into a filter element. Related methods and mixed fiber products are also provided by the disclosure.

Abstract: Smoking articles including filter elements formed from two or more fibrous inputs with different physical properties are provided. The two or more fibrous inputs are provided in the form of staple fibers, which are at least partially entangled with each other to form a mixed fiber sliver. The mixed fiber sliver includes a first plurality of cellulose acetate staple fibers blended with a second plurality of staple fibers comprising a polymeric material different from the first plurality of staple fibers, such as staple fibers of a degradable polymeric material. The entangled fibers of the mixed fiber sliver may be sufficiently separated from one another such that blooming operations typically required in filter element production may not be necessary prior to incorporating the mixed fiber sliver into a filter element. Related methods, apparatuses and mixed fiber products are also provided by the disclosure.

Abstract: A smoking article is disclosed herein. The smoking article includes a shell defining an interior space, a consumable substance within the interior space, a heat source effective to increase the temperature of at least a portion of the shell, and a label attached to at least a portion of the shell. The label includes a base film, a cover film, and a temperature dependent material disposed between the base film and the cover film. The temperature dependent material is configured to transition between a first appearance and a second appearance responsive to the increase of the temperature of at least a portion of the shell.

Abstract: Provided herein is a humidity control insert for packages such as cigarette packs. The humidity control insert comprises a porous nonwoven fibrous substrate and a hygroscopic powder material dispersed within the porous nonwoven fibrous substrate. Further provided is a package, such as a cigarette pack, comprising the humidity control insert, wherein the humidity control insert is adapted to release moisture retained therein into an internal air space of the cigarette pack.

Abstract: The present disclosure relates to an aerosol production assembly. The aerosol production assembly may include a reservoir that contains an aerosol precursor composition and an atomizer that receives the aerosol precursor composition from the reservoir and heats the aerosol precursor composition to produce an aerosol. The aerosol production assembly may additionally include a body that directs the aerosol through an outlet. The body may include a surface including a micro-pattern that defines at least one of hydrophobic and anti-microbial properties. The surface including the micro-pattern may not include a chemical coating that provides these properties. Rather, the surface may define a three-dimensional structure that provides hydrophobic and/or anti-microbial properties. A related assembly method is also provided.

Abstract: The present disclosure relates to aerosol delivery devices, methods of forming such devices, and elements of such devices. In some embodiments, the present disclosure provides devices configured for vaporization of an aerosol precursor composition that is stored in and/or transported to a heater by a porous monolith, which can be, for example, a porous glass or a porous ceramic. A heater can be in a heating arrangement with an external portion of the porous monolith or can be substantially internal to the porous monolith.

Abstract: Provided herein is a humidity control insert for packages such as cigarette packs. The humidity control insert comprises a porous nonwoven fibrous substrate and a hygroscopic powder material dispersed within the porous nonwoven fibrous substrate. Further provided is a package, such as a cigarette pack, comprising the humidity control insert, wherein the humidity control insert is adapted to release moisture retained therein into an internal air space of the cigarette pack.

Abstract: Provided herein is a humidity control insert for packages such as cigarette packs. The humidity control insert comprises a porous nonwoven fibrous substrate and a hygroscopic powder material dispersed within the porous nonwoven fibrous substrate. Further provided is a package, such as a cigarette pack, comprising the humidity control insert, wherein the humidity control insert is adapted to release moisture retained therein into an internal air space of the cigarette pack.

Abstract: A product including a package is provided. One or more tobacco-containing articles may be received in the package. A power producer may be configured to produce an electrical current. An output mechanism may be configured to receive the electrical current from the power producer and output a perceptible effect. The perceptible effect may, for example, increase a consumer's interest in the product. A related method is also provided.

Abstract: A cigarette includes lighting and mouth ends. It may include a smokable segment disposed at the lighting end. It also includes a mouth-end segment; an aerosol-generation system disposed between the lighting and mouth ends, which includes (i) a heat-generation segment adjacent the smokable segment, including a heat source configured to be activated by combustion of a smokable material and an insulation layer of a non-glass material that is woven, knit, or both, and (ii) an aerosol-generating segment with aerosol-forming material disposed between, but physically separate from, each of the heat generation segment and the mouth end; a piece of outer wrapping material that provides an overwrap around at least a portion of the aerosol-generating segment, the heat-generation segment, and at least a portion of the smokable segment; those segments being connected together by the overwrap to provide a cigarette rod; that is connected to the cigarette rod using tipping material.

Abstract: The present disclosure relates to aerosol delivery devices that may include components configured to convert electrical energy to heat and atomize an aerosol precursor composition. An outer body may at least partially enclose the components. An illumination source may be configured to output electromagnetic radiation. For example, a light emitting diode may output light. A waveguide may be configured to receive the electromagnetic radiation from the illumination source and provide illumination at an outer surface of the outer body. The waveguide may include an energy conversion material configured to alter a wavelength of the electromagnetic radiation outputted by the illumination source to change a color of, or otherwise affect, the illumination. The illumination may also be dynamically adjusted. The waveguide may define the outer body, or the waveguide may be received with a separate outer body. Related methods are also provided.

Abstract: The present disclosure relates to a microfluidic vaporizer, an aerosol delivery device that may include such vaporizer, and methods for forming an aerosol. A microfluidic vaporizer can comprise a substrate that defines: a reservoir configured to hold a liquid; a heater adapted to vaporize the liquid; and a capillary channel configured for movement of the liquid from the reservoir to the heater. An aerosol delivery device can comprise a shell and a microfluidic vaporizer. The microfluidic vaporizer and aerosol delivery device can be used for forming aerosols with precise and reproducible compositions.

Abstract: A cigarette includes lighting and mouth ends. It may include a smokable segment disposed at the lighting end. It also includes a mouth-end segment; an aerosol-generation system disposed between the lighting and mouth ends, which includes (i) a heat-generation segment adjacent the smokable segment, including a heat source and an insulation layer and (ii) an aerosol-generating segment including a substrate, which may include tobacco pellets and aerosol-forming material disposed in a substrate cavity between the heat generation segment and the mouth end; a piece of outer wrapping material that provides an overwrap around at least a portion of the aerosol-generating segment, the heat-generation segment, and at least a portion of the smokable segment and includes a foil strip laminated thereon; those segments being connected together by the overwrap to provide a cigarette rod; that is connected to the mouth-end segment using tipping material.

Abstract: Provided herein is a humidity control insert for packages such as cigarette packs. The humidity control insert comprises a porous nonwoven fibrous substrate and a hygroscopic powder material dispersed within the porous nonwoven fibrous substrate. Further provided is a package, such as a cigarette pack, comprising the humidity control insert, wherein the humidity control insert is adapted to release moisture retained therein into an internal air space of the cigarette pack.

Abstract: A pouched product configured for insertion into the mouth of a user of that product is provided herein. The pouched product can include an outer water-permeable pouch defining a cavity containing a composition adapted for oral use and having a surface area, wherein the outer water-permeable pouch can include a nonwoven spunlaid web comprising a plurality of continuous filament heat sealable fibers.

Abstract: Provided herein is a tobacco packaging material, comprising a paper material coated with at least one polymer layer. The polymer layer comprises at least one repulpable polymer, and wherein the tobacco packaging material has a water vapor transmission rate (WVTR) that is at least 90% lower than the paper material. Further provided is a tobacco package comprising the tobacco packaging material, wherein the tobacco package is substantially free of any foil inner liner or polypropylene film. Further described is a method for making the tobacco packaging material, comprising extrusion coating at least one repulpable polymer onto a paper material to form a polymer layer, and optionally further depositing at least one atomic layer deposition (ALD) layer that comprises a metal oxide.

Abstract: A cigarette includes lighting and mouth ends. It also includes a mouth-end segment; an aerosol-generation system disposed between the lighting and mouth ends, which includes (i) a heat-generation segment adjacent the smokable segment, including a heat source configured to be activated by combustion of a smokable material and an insulation layer of a non-glass material that is woven, knit, or both, shaped to retain (e.g., by interlocking engagement with) the heat source, and (ii) an aerosol-generating segment with aerosol-forming material disposed between, but physically separate from, each of the heat generation segment and the mouth end; a piece of outer wrapping material that provides an overwrap around at least a portion of the aerosol-generating segment, the heat-generation segment, and at least a portion of the smokable segment; those segments being connected together by the overwrap to provide a cigarette rod; that is connected to the cigarette rod using tipping material.

Abstract: A filter material adapted for use as a filter element of a smoking article is provided, the filter material being in the form of a fibrous tow that includes a plurality of filaments of a degradable polyester and a plasticizer composition applied thereto, the plasticizer composition and the degradable polyester having a Relative Energy Difference calculated using Hansen Solubility Parameters of less than about 1.3. Exemplary degradable polyesters include polyglycolic acid, polylactic acid, polyhydroxyalkanoates, polycaprolactone, polybutylene succinate adipate and copolymers or blends thereof. Exemplary plasticizer compositions include one or more of dimethylisosorbide, propylene carbonate, methylbenzyl alcohol, glycerol carbonate acetate, glycerol carbonate ethyl ether, and mixtures thereof, optionally in combination with triacetin. Filter elements and smoking articles, such as cigarettes, that contain the filter material are also provided.

Abstract: A pouched product adapted for release of a water-soluble component therefrom is provided herein. The pouched product can include an outer water-permeable pouch defining a cavity containing a composition that includes a water-soluble component capable of being released through the water-permeable pouch and has a surface area, wherein the outer water-permeable pouch can include a nonwoven web including a plurality of heat sealable binder fibers blended with a second plurality of dissimilar fibers. The nonwoven web can be carded, hydroentangled and point bonded.

Abstract: Smoking articles including filter elements formed from two or more fibrous inputs with different physical properties are provided. The two or more fibrous inputs are provided in the form of staple fibers, which are at least partially entangled with each other to form a mixed fiber sliver. The mixed fiber sliver includes a first plurality of cellulose acetate staple fibers blended with a second plurality of staple fibers comprising a polymeric material different from the first plurality of staple fibers, such as staple fibers of a degradable polymeric material. The entangled fibers of the mixed fiber sliver may be sufficiently separated from one another such that blooming operations typically required in filter element production may not be necessary prior to incorporating the mixed fiber sliver into a filter element. Related methods, apparatuses and mixed fiber products are also provided by the disclosure.