Patents by Inventor Andrzej E. Kuczek
Andrzej E. Kuczek has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240413680Abstract: A rotor is provided and includes a central hub, an outer ring assembly comprising magnetic elements and back-to-back curved webs radially interposed between the central hub and the outer ring assembly.Type: ApplicationFiled: June 7, 2023Publication date: December 12, 2024Inventors: Jeffrey P. King, Zaffir A. Chaudhry, Andrzej E. Kuczek, Wenping Zhao, Huan Zhang, Jagadeesh K. Tangudu
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Patent number: 12123085Abstract: A system for deep rolling a fan blade including a shaft assembly disposed along a first axis; a hub connected to a distal end of the shaft assembly, the hub having an upper hub portion and a lower hub portion extending along a second axis, the second axis forming an angle relative to a first axis; a roller disk joined to the lower portion of the hub, the roller disk configured to contact a fan blade; a fixture supporting the fan blade; the fixture comprising a body supporting a pivot clamp attached to the body with a pivot; a support attached to the body, the support is configured to engage an airfoil portion of the fan blade; a receiver formed in the body for supporting a root of the fan blade; and a shoulder attached to the body configured to support a platform portion of the fan blade.Type: GrantFiled: August 22, 2022Date of Patent: October 22, 2024Assignee: RTX CorporationInventors: Andrzej E. Kuczek, Tahany El-Wardany, Benjamin Bedard, Michael A Klecka, Randy P. Salva, Krzysztof Barnat
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Publication number: 20240307213Abstract: A control unit for a urinary relief system is disclosed herein. The control unit includes a pressure regulator having a high pressure inlet and a reduced pressure outlet, the high pressure inlet having a first air pressure, and the reduced pressure outlet having a second air pressure, an ejector having an pressurized air input, an vacuum port, and an air output, the pressurized air input of the ejector coupled to the reduced pressure outlet of the pressure regulator and the vacuum port connected to a storage device, an ejector head housing the pressure regulator and the ejector, and a pressurized gas source coupled to the high pressure inlet of the pressure regulator, the pressurized gas source providing an air flow having the first air pressure.Type: ApplicationFiled: March 17, 2023Publication date: September 19, 2024Applicant: B/E Aerospace, Inc.Inventors: Andrzej E. Kuczek, Yasmin Khakpour, Matthew R. Pearson
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Publication number: 20240308015Abstract: An ultrasonic impact grinding assembly includes a base with a mount for connecting a workpiece to the base and a first tool arm. The ultrasonic impact grinding assembly also includes a second tool arm. The first tool arm and the second tool arm each include a base end, a distal end, at least one joint between the base end and the distal end, and at least one actuator configured to move the at least one joint. A first ultrasonic impact grinding tool head is connected to the distal end of the first tool arm. A second ultrasonic impact grinding tool head is connected to the distal end of the second tool arm.Type: ApplicationFiled: March 17, 2023Publication date: September 19, 2024Inventors: Zhigang Wang, Andrzej E. Kuczek, Robin H. Fernandez, John D. Riehl, Alan C. Barron, Ahmed Abdillahi Abdi, Jason Nelson, Andrew Joseph Lazur
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Publication number: 20240307215Abstract: A storage unit for a urinary relief system is disclosed herein. The storage unit includes a body, an inlet port coupled to the body, an outlet port coupled to the body, a first porous layer disposed within the body and adjacent the inlet port, an absorbent layer disposed within the body and adjacent the first porous layer, and a second porous layer disposed within the body and adjacent the absorbent layer and the outlet port.Type: ApplicationFiled: March 17, 2023Publication date: September 19, 2024Applicant: B/E Aerospace, Inc.Inventors: Andrzej E. Kuczek, Yasmin Khakpour, Matthew R. Pearson
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Publication number: 20240287912Abstract: An instrumented vane body is provided that includes a suction side and pressure side outer walls, an interior cavity, at least one supply conduit, a plurality of sensors, and a plurality of sensor ports. The suction and pressure side outer walls extend chordwise between leading and trailing edges and between inner and outer radial ends. The supply conduit is in fluid communication with the interior cavity, and is in communication with the interior cavity through at least one of the inner or outer radial ends. The sensor ports are disposed in the leading edge and each is configured to receive a sensor, and are spaced apart from one another. Each sensor port is in fluid communication with at least one vent aperture, and each is configured to permit core gas to enter that sensor part and exit the vane body through the at least one vent aperture.Type: ApplicationFiled: February 28, 2023Publication date: August 29, 2024Inventors: Paul F. Croteau, Thomas J. Martin, Andrzej E. Kuczek
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Patent number: 12060801Abstract: An instrumented vane body is provided that includes a suction side and pressure side outer walls, an interior cavity, at least one supply conduit, a plurality of sensors, and a plurality of sensor ports. The suction and pressure side outer walls extend chordwise between leading and trailing edges and between inner and outer radial ends. The supply conduit is in fluid communication with the interior cavity, and is in communication with the interior cavity through at least one of the inner or outer radial ends. The sensor ports are disposed in the leading edge and each is configured to receive a sensor, and are spaced apart from one another. Each sensor port is in fluid communication with at least one vent aperture, and each is configured to permit core gas to enter that sensor part and exit the vane body through the at least one vent aperture.Type: GrantFiled: February 28, 2023Date of Patent: August 13, 2024Assignee: RTX CORPORATIONInventors: Paul F. Croteau, Thomas J. Martin, Andrzej E. Kuczek
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Publication number: 20240262066Abstract: A method is described. The method is a continuous manufacturing method of an acoustic transmission loss panel resonator core. The acoustic panel is a double-wall panel construction with two sidewall panels and a resonator core. The resonator core is formed from a roll of film. One or more rollers form interconnected resonator chambers in the film. The resonator chambers are in a rectangular lattice shape. The resonator chambers are continuously formed from a single sheet and then bonded to the second sidewall. The resonator core is then attached between first and second sidewalls. The resonator core defines an air gap between the resonator core and the first sidewall.Type: ApplicationFiled: January 15, 2024Publication date: August 8, 2024Inventors: Julian Winkler, Andrzej E. Kuczek
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Publication number: 20240258851Abstract: Aircraft may include electric motors. The aircraft electric motors may include a rotor assembly comprises an outer diameter portion, and inner diameter portion, and an end portion, arranged to define a stator cavity, and a rotor hub configured to connect to a shaft of the aircraft electric machine, a stator assembly arranged within the stator cavity, and at least one fan assembly arranged in the rotor assembly and configured to induce a cooling flow through the stator cavity.Type: ApplicationFiled: February 1, 2023Publication date: August 1, 2024Inventors: Jagadeesh K. Tangudu, Andrzej E. Kuczek, Joseph E. Turney, Abbas A. Alahyari, Kimberly R. Saviers, Dmytro M. Voytovych
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Publication number: 20240246193Abstract: A tool for ultrasonic impact grinding apparatus driven to vibrate along a longitudinal axis at an applied operating frequency includes a tool body disposed on the longitudinal axis, a first tip extending from an output end of the tool body, and a second tip extending in parallel to the first tip from the output end of the tool body. The first tip has a first length. The second tip has a second length greater than the first length. A mass of the first and second tip is substantially balanced across the output end of the tool body and with respect to the longitudinal axis.Type: ApplicationFiled: January 20, 2023Publication date: July 25, 2024Inventors: Zhigang Wang, Andrzej E. Kuczek, Gajawalli V. Srinivasan, Robin H. Fernandez, John D. Riehl, Alan C. Barron, Ahmed Abdillahi Abdi, Jason Nelson, Andrew Joseph Lazur
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Publication number: 20240246192Abstract: A tool for an ultrasonic impact grinding machine driven to vibrate along a longitudinal axis includes a hollow tool body and a hollow tip extending from an end of the hollow tool body. The hollow tip has an outer surface comprising a plurality of grooves. The hollow tool body and the hollow tip are disposed about the longitudinal axis and the hollow tip and hollow tool body are each defined in part by a common bore extending along the longitudinal axis.Type: ApplicationFiled: January 20, 2023Publication date: July 25, 2024Inventors: Zhigang Wang, Andrzej E. Kuczek, Gajawalli V. Srinivasan, Robin H. Fernandez, John D. Riehl, Alan C. Barron, Ahmed Abdillahi Abdi, Jason Nelson, Andrew Joseph Lazur
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Publication number: 20240204587Abstract: Stators for aircraft electric motors include a cantilever structure having a supported end and an unsupported end, wherein the cantilever structure includes an inlet support manifold and an outlet support manifold arranged at the supported end and a plurality of cooling plates extending from the inlet support manifold and the outlet support manifold to the unsupported end. A plurality of coils are arranged between and in thermal contact with the cooling plates and a core passes through the plurality of coils and the plurality of cooling plates. Each cooling plate defines a cooling channel that fluidly couples the inlet support manifold and the outlet support manifold, and the coils and the core are structurally supported by the plurality of cooling plates in a cantilevered manner at the supported end.Type: ApplicationFiled: December 14, 2022Publication date: June 20, 2024Inventors: Andrzej E. Kuczek, Jagadeesh K. Tangudu, Kimberly R. Saviers, Joseph E. Turney, Abbas A. Alahyari
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Publication number: 20240171052Abstract: Aircraft and aircraft electric motors include a rotor assembly comprising a plurality of magnets arranged on a magnet support, an output shaft operably coupled to the rotor assembly, and a stator comprising a support structure and at least one winding wrapped about a plurality of stator teeth, the stator configured to generate an electromagnetic field to cause rotation of the rotor assembly. The magnets are configured in sets arranged circumferentially about the rotor assembly, with each set having a cut-out notch at opposite ends of each set in the circumferential direction and wherein the cut-out notch is at least partially formed in an in-pole magnetization magnet having a radial orientation magnetization.Type: ApplicationFiled: November 17, 2022Publication date: May 23, 2024Inventors: Zhentao Stephen Du, Andrzej E. Kuczek, Jagadeesh K. Tangudu
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Publication number: 20240165764Abstract: A method of machining ceramic matrix composite components includes providing an ultrasonic vibration tool having a tool tip, and exciting the tool by providing a control current, such that the tool tip is repeatedly vibrated towards and away from a ceramic matrix composite workpiece. A slurry feed is supplied including abrasive particles to a surface to be machined by the tool tip. A vibration amplitude of the tool tip is controlled by sensing load on the tool and communicating with a computing device. The computing device controls the vibration amplitude of the tool tip. The computing device is provided with at least one memory programmed with historic data, and is operable to modify the vibration amplitude signal being sent to the tool, and comparing resulting load levels due to the change in vibration amplitude signals, and storing the change in vibration amplitude signals at the memory.Type: ApplicationFiled: November 23, 2022Publication date: May 23, 2024Inventors: Zhigang Wang, Andrzej E. Kuczek, Robin H. Fernandez, John D. Riehl, Alan C. Barron, John Henry Shaw, Evan B. Callaway, Cheng Gao
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Patent number: 11923585Abstract: An inlet header having: an inner end, an outer end, a plurality of segments therebetween, including: an outer segment that extends from the outer end to a first intermediate end, the outer segment defines a cylindrical profile; a first intermediate segment that forms an outer elbow and extends from the first intermediate end to a second intermediate end, the second intermediate end has a rectangular shape, and the first intermediate segment increases in width proportionally as it extends toward the second intermediate end; a second intermediate segment that extends from the second intermediate end to a third intermediate end, the third intermediate end has a rectangular shape, and the second intermediate segment increases in width and height proportionally as it extends toward the third intermediate end; and an inner segment that forms an inner elbow and extends from the third intermediate end to the inner end of the inlet header.Type: GrantFiled: April 6, 2022Date of Patent: March 5, 2024Assignee: HAMILTON SUNDSTRAND CORPORATIONInventors: Zhongtao Dai, Andrzej E. Kuczek
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Publication number: 20240060165Abstract: A system for deep rolling a fan blade including a shaft assembly disposed along a first axis; a hub connected to a distal end of the shaft assembly, the hub having an upper hub portion and a lower hub portion extending along a second axis, the second axis forming an angle relative to a first axis; a roller disk joined to the lower portion of the hub, the roller disk configured to contact a fan blade; a fixture supporting the fan blade; the fixture comprising a body supporting a pivot clamp attached to the body with a pivot; a support attached to the body, the support is configured to engage an airfoil portion of the fan blade; a receiver formed in the body for supporting a root of the fan blade; and a shoulder attached to the body configured to support a platform portion of the fan blade.Type: ApplicationFiled: August 22, 2022Publication date: February 22, 2024Applicant: Raytheon Technologies CorporationInventors: Andrzej E. Kuczek, Tahany El-Wardany, Benjamin Bedard, Michael A. Klecka, Randy P. Salva, Krzysztof Barnat
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Publication number: 20230327169Abstract: An inlet header having: an inner end, an outer end, a plurality of segments therebetween, including: an outer segment that extends from the outer end to a first intermediate end, the outer segment defines a cylindrical profile; a first intermediate segment that forms an outer elbow and extends from the first intermediate end to a second intermediate end, the second intermediate end has a rectangular shape, and the first intermediate segment increases in width proportionally as it extends toward the second intermediate end; a second intermediate segment that extends from the second intermediate end to a third intermediate end, the third intermediate end has a rectangular shape, and the second intermediate segment increases in width and height proportionally as it extends toward the third intermediate end; and an inner segment that forms an inner elbow and extends from the third intermediate end to the inner end of the inlet header.Type: ApplicationFiled: April 6, 2022Publication date: October 12, 2023Inventors: Zhongtao Dai, Andrzej E. Kuczek
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Publication number: 20230191658Abstract: A method is provided for machining a workpiece. During this machining method, an aperture is formed in the workpiece using a machining system. The machining system includes an ultrasonic machining device, a slurry delivery device and a controller. The forming of the aperture includes delivering a slurry to an interface between the ultrasonic machining device and the workpiece using the slurry delivery device, and transmitting ultrasonic vibrations into the slurry using the ultrasonic machining device. A feedback parameter is monitored during the forming of the aperture using the controller. A slurry delivery parameter for the slurry delivery device is adjusted during the forming of the aperture based on the feedback parameter using the controller.Type: ApplicationFiled: December 17, 2021Publication date: June 22, 2023Inventors: Zhigang Wang, John D. Riehl, Robin H. Fernandez, Andrzej E. Kuczek, Gajawalli V. Srinivasan
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Publication number: 20230108342Abstract: A composite pressure vessel assembly includes a plurality of lobes, each of the lobes having at least one interior wall and at least one curved wall, the plurality of lobes being positioned in a side by side arrangement and extending in a longitudinal direction from a first end to a second end. Also included is a plurality of end caps disposed at the ends of the lobes, wherein the plurality of lobes and end caps are formed of at least one fiber-reinforced polymer. A method of manufacturing a composite pressure vessel assembly is provided. The method includes forming a plurality of lobes consisting of at least one fiber-reinforced polymer. The method also includes forming a main body with the plurality of lobes, the lobes disposed in a side by side arrangement.Type: ApplicationFiled: December 8, 2022Publication date: April 6, 2023Inventors: Wenping Zhao, Ellen Y. Sun, John P. Wesson, Paul F. Croteau, Andrzej E. Kuczek
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Patent number: 11243030Abstract: A heat exchanger includes a body, a plurality of first flow channels defined in the body; and a plurality of second flow channels defined in the body. The second flow channels are fluidly isolated from the first flow channels. The first flow channels and second flow channels are arranged in a checkerboard pattern.Type: GrantFiled: January 13, 2016Date of Patent: February 8, 2022Assignee: Hamilton Sundstrand CorporationInventors: Neal R. Herring, Ram Ranjan, Brian St. Rock, Joseph Turney, Andrzej E. Kuczek, Michael K. Ikeda, Thomas M. Yun