Patents by Inventor Andrzej M. Malek

Andrzej M. Malek has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11951455
    Abstract: A process for dehydrogenating alkane or alkylaromatic compounds comprising contacting the given compound and a dehydrogenation catalyst in a fluidized bed. The dehydrogenation catalyst is prepared from an at least partially deactivated platinum/gallium catalyst on an alumina-based support that is reconstituted by impregnating it with a platinum salt solution, then calcining it at a temperature from 400° C. to 1000° C., under conditions such that it has a platinum content ranging from 1 to 500 ppm, based on weight of catalyst; a gallium content ranging from 0.2 to 2.0 wt %; and a platinum to gallium ratio ranging from 1:20,000 to 1:4. It also has a Pt retention that is equal to or greater than that of a fresh catalyst being used in a same or similar catalytic process.
    Type: Grant
    Filed: February 15, 2022
    Date of Patent: April 9, 2024
    Assignee: Dow Global Technologies LLC
    Inventors: Lin Luo, Devon C. Rosenfeld, Andrzej M. Malek
  • Patent number: 11559790
    Abstract: A process for dehydrogenating alkane or alkylaromatic compounds comprising contacting the given compound and a dehydrogenation catalyst in a fluidized bed. The dehydrogenation catalyst is prepared from an at least partially deactivated platinum/gallium catalyst on an alumina-based support that is reconstituted by impregnating it with a platinum salt solution, then calcining it at a temperature from 400° C. to 1000° C., under conditions such that it has a platinum content ranging from 1 to 500 ppm, based on weight of catalyst; a gallium content ranging from 0.2 to 2.0 wt %; and a platinum to gallium ratio ranging from 1:20,000 to 1:4. It also has a Pt retention that is equal to or greater than that of a fresh catalyst being used in a same or similar catalytic process.
    Type: Grant
    Filed: December 30, 2020
    Date of Patent: January 24, 2023
    Assignee: Dow Global Technologies LLC
    Inventors: Lin Luo, Devon C. Rosenfeld, Andrzej M. Malek
  • Publication number: 20220168709
    Abstract: A process for dehydrogenating alkane or alkylaromatic compounds comprising contacting the given compound and a dehydrogenation catalyst in a fluidized bed. The dehydrogenation catalyst is prepared from an at least partially deactivated platinum/gallium catalyst on an alumina-based support that is reconstituted by impregnating it with a platinum salt solution, then calcining it at a temperature from 400° C. to 1000° C., under conditions such that it has a platinum content ranging from 1 to 500 ppm, based on weight of catalyst; a gallium content ranging from 0.2 to 2.0 wt %; and a platinum to gallium ratio ranging from 1:20,000 to 1:4. It also has a Pt retention that is equal to or greater than that of a fresh catalyst being used in a same or similar catalytic process.
    Type: Application
    Filed: February 15, 2022
    Publication date: June 2, 2022
    Applicant: Dow Global Technologies LLC
    Inventors: Lin Luo, Devon C. Rosenfeld, Andrzej M. Malek
  • Publication number: 20210129117
    Abstract: A process for dehydrogenating alkane or alkylaromatic compounds comprising contacting the given compound and a dehydrogenation catalyst in a fluidized bed. The dehydrogenation catalyst is prepared from an at least partially deactivated platinum/gallium catalyst on an alumina-based support that is reconstituted by impregnating it with a platinum salt solution, then calcining it at a temperature from 400° C. to 1000° C., under conditions such that it has a platinum content ranging from 1 to 500 ppm, based on weight of catalyst; a gallium content ranging from 0.2 to 2.0 wt %; and a platinum to gallium ratio ranging from 1:20,000 to 1:4. It also has a Pt retention that is equal to or greater than that of a fresh catalyst being used in a same or similar catalytic process.
    Type: Application
    Filed: December 30, 2020
    Publication date: May 6, 2021
    Inventors: Lin Luo, Devon C. Rosenfeld, Andrzej M. Malek
  • Patent number: 10513471
    Abstract: A process and system for preparing C2 to C5 hydrocarbons includes introducing a feed stream containing hydrogen gas and a carbon-containing gas selected from carbon monoxide, carbon dioxide, and mixtures thereof into a first reaction zone, contacting the feed stream and a hybrid catalyst in the first reaction zone, introducing a reaction zone product stream into a water removal zone that is downstream from the first reaction zone, and introducing a product stream from the water removal zone into a second reaction zone, resulting in a final stream comprising C2 to C5 hydrocarbons. The hybrid catalyst includes a methanol synthesis component and a microporous solid acid component; the microporous solid acid component is a molecular sieve having 8-MR access. The water removal zone removes at least a portion of water from the reaction zone product stream.
    Type: Grant
    Filed: November 15, 2017
    Date of Patent: December 24, 2019
    Assignee: Dow Global Technologies LLC
    Inventors: Davy L. S. Nieskens, Aysegul Ciftci Sandikci, Peter E. Groenendijk, Barry B. Fish, Andrzej M. Malek
  • Publication number: 20190352239
    Abstract: A process and system for preparing C2 to C5 hydrocarbons includes introducing a feed stream containing hydrogen gas and a carbon-containing gas selected from carbon monoxide, carbon dioxide, and mixtures thereof into a first reaction zone, contacting the feed stream and a hybrid catalyst in the first reaction zone, introducing a reaction zone product stream into a water removal zone that is downstream from the first reaction zone, and introducing a product stream from the water removal zone into a second reaction zone, resulting in a final stream comprising C2 to C5 hydrocarbons. The hybrid catalyst includes a methanol synthesis component and a microporous solid acid component; the microporous solid acid component is a molecular sieve having 8-MR access. The water removal zone removes at least a portion of water from the reaction zone product stream.
    Type: Application
    Filed: November 15, 2017
    Publication date: November 21, 2019
    Applicant: DOW GLOBAL TECHNOLOGIES LLC
    Inventors: Davy L.S. Nieskens, Aysegul Ciftci Sandikci, Peter E. Groenendijk, Barry B. Fish, Andrzej M. Malek
  • Patent number: 10065905
    Abstract: Increase propane dehydrogenation activity of a partially deactivated dehydrogenation catalyst by heating the partially deactivated catalyst to a temperature of at least 660° C., conditioning the heated catalyst in an oxygen-containing atmosphere and, optionally, stripping molecular oxygen from the conditioned catalyst.
    Type: Grant
    Filed: October 31, 2017
    Date of Patent: September 4, 2018
    Assignee: Dow Global Technologies LLC
    Inventors: Matthew Pretz, Lin Luo, Susan Domke, Howard W. Clark, Richard A. Pierce, Andrzej M. Malek, Mark W. Stewart, Brien A. Stears, Albert E. Schweizer, Jr., Guido Capone, Duncan P. Coffey, Isa K. Mbaraka
  • Publication number: 20180057422
    Abstract: Increase propane dehydrogenation activity of a partially deactivated dehydrogenation catalyst by heating the partially deactivated catalyst to a temperature of at least 660° C., conditioning the heated catalyst in an oxygen-containing atmosphere and, optionally, stripping molecular oxygen from the conditioned catalyst.
    Type: Application
    Filed: October 31, 2017
    Publication date: March 1, 2018
    Inventors: Matthew Pretz, Lin Luo, Susan Domke, Howard W. Clark, Richard A. Pierce, Andrzej M. Malek, Mark W. Stewart, Brien A. Stears, Albert E. Schweizer, JR., Guido Capone, Duncan P. Coffey, Isa K. Mbaraka
  • Patent number: 9834496
    Abstract: Increase propane dehydrogenation activity of a partially deactivated dehydrogenation catalyst by heating the partially deactivated catalyst to a temperature of at least 660° C., conditioning the heated catalyst in an oxygen-containing atmosphere and, optionally, stripping molecular oxygen from the conditioned catalyst.
    Type: Grant
    Filed: July 11, 2012
    Date of Patent: December 5, 2017
    Assignee: Dow Global Technologies LLC
    Inventors: Matthew Pretz, Lin Luo, Susan Domke, Howard W. Clark, Richard A. Pierce, Andrzej M. Malek, Mark W. Stewart, Brien A. Stears, Albert E. Schweizer, Jr., Guido Capone, Duncan P. Coffey, Isa K. Mbaraka
  • Patent number: 9180430
    Abstract: Catalytic composition for production of olefins and methods of using same to decrease production of oxygenate byproducts. The catalytic composition includes an admixture of an alumina dehydration catalyst and at least one additional metal oxide.
    Type: Grant
    Filed: February 25, 2011
    Date of Patent: November 10, 2015
    Assignee: Dow Global Technologies LLC
    Inventors: Yu Liu, Andrzej M. Malek, Duncan Coffey, Eric E. Stangland, Albert E. Schweizer
  • Publication number: 20140371501
    Abstract: A process for dehydrogenating alkane or alkylaromatic compounds comprising contacting the given compound and a dehydrogenation catalyst in a fluidized bed. The dehydrogenation catalyst is prepared from an at least partially deactivated platinum/gallium catalyst on an alumina-based support that is reconstituted by impregnating it with a platinum salt solution, then calcining it at a temperature from 400° C. to 1000° C., under conditions such that it has a platinum content ranging from 1 to 500 ppm, based on weight of catalyst; a gallium content ranging from 0.2 to 2.0 wt %; and a platinum to gallium ratio ranging from 1:20,000 to 1:4. It also has a Pt retention that is equal to or greater than that of a fresh catalyst being used in a same or similar catalytic process.
    Type: Application
    Filed: February 6, 2013
    Publication date: December 18, 2014
    Applicant: DOW GLOBAL TECHNOLOGIES LLC
    Inventors: Lin Luo, Devon C. Rosenfeld, Andrzej M. Malek
  • Publication number: 20140290738
    Abstract: The present invention is a method comprising depositing a metal oxide layer as part of the production of an optoelectrically active device and exposing the metal oxide layer to a reactive agent to form a relatively hydrophobic surface. The invention also includes device so made, preferably a photovoltaic device, which shows improved stability as compared to devices not subject to the treatment.
    Type: Application
    Filed: December 7, 2012
    Publication date: October 2, 2014
    Applicant: Dow Global Technologies LLC
    Inventors: Andrzej M. Malek, Todd R. Bryden, Peter C Lebaron
  • Publication number: 20140200385
    Abstract: Increase propane dehydrogenation activity of a partially deactivated dehydrogenation catalyst by heating the partially deactivated catalyst to a temperature of at least 660° C, conditioning the heated catalyst in an oxygen-containing atmosphere and, optionally, stripping molecular oxygen from the conditioned catalyst.
    Type: Application
    Filed: July 11, 2012
    Publication date: July 17, 2014
    Applicant: DOW GLOBAL TECHNOLOGIES LLC
    Inventors: Matthew T. Pretz, LIn Luo, Susan Domke, Howard W. Clark, Richard A. Pierce, Andrzej M. Malek, Mark W. Stewart, Brien A. Stears, Albert E. Schweizer, JR., Guido Capore, Duncan P. Coffey, Isa K. Mbaraka
  • Patent number: 8710288
    Abstract: A process for converting an oxygenate-containing feedstock to a product comprising olefins comprises including in the oxygenate-containing feedstock an amount of ammonia. The presence of the ammonia increases the product's ratio of ethylene to propylene.
    Type: Grant
    Filed: March 11, 2011
    Date of Patent: April 29, 2014
    Assignee: Dow Global Technologies LLC
    Inventors: Yu Liu, Albert E. Schweizer, Jr., Andrzej M. Malek
  • Patent number: 8598399
    Abstract: A process to prepare propylene showing desirably increased selectivity comprises contacting, at an elevated temperature, ethanol and a rhenium oxide-modified ZSM-5 zeolite catalyst, under conditions suitable to form propylene. The rhenium oxide-modified ZSM-5 zeolite catalyst may be prepared by impregnating, in an aqueous or organic medium, a ZSM-5 zeolite with a rhenium source, under conditions suitable to form a catalyst precursor, and calcining the catalyst precursor under conditions suitable to form a rhenium oxide-modified ZSM-5 zeolite catalyst.
    Type: Grant
    Filed: March 7, 2011
    Date of Patent: December 3, 2013
    Assignee: Dow Global Technologies LLC
    Inventors: Yu Liu, Andrzej M. Malek, Albert E. Schweizer, Jr.
  • Publication number: 20130012749
    Abstract: Catalytic composition for production of olefins and methods of using same to decrease production of oxygenate byproducts. The catalytic composition includes an admixture of an alumina dehydration catalyst and at least one additional metal oxide.
    Type: Application
    Filed: February 25, 2011
    Publication date: January 10, 2013
    Inventors: Yu Liu, Andrzej M. Malek, Duncan Coffey, Eric E. Stangland, Albert E. Schweizer
  • Publication number: 20130012748
    Abstract: A process for converting an oxygenate-containing feedstock to a product comprising olefins comprises including in the oxygenate-containing feedstock an amount of ammonia. The presence of the ammonia increases the product's ratio of ethylene to propylene.
    Type: Application
    Filed: March 11, 2011
    Publication date: January 10, 2013
    Applicant: DOW GLOBAL TECHNOLOGIES LLC
    Inventors: Yu Liu, Albert E. Schweizer, JR., Andrzej M. Malek
  • Publication number: 20120330080
    Abstract: A process to prepare propylene showing desirably increased selectivity comprises contacting, at an elevated temperature, ethanol and a rhenium oxide-modified ZSM-5 zeolite catalyst, under conditions suitable to form propylene. The rhenium oxide-modified ZSM-5 zeolite catalyst may be prepared by impregnating, in an aqueous or organic medium, a ZSM-5 zeolite with a rhenium source, under conditions suitable to form a catalyst precursor, and calcining the catalyst precursor under conditions suitable to form a rhenium oxide-modified ZSM-5 zeolite catalyst.
    Type: Application
    Filed: March 7, 2011
    Publication date: December 27, 2012
    Applicant: Dow Global Technologies LLC
    Inventors: Yu Liu, Andrzej M. Malek, Albert E. Schweizer, JR.
  • Patent number: 7419928
    Abstract: A process for enhancing the activity of a catalyst metal particulate for hydrogenation reactions comprising calcining the particulate in an oxidant-containing atmosphere to partially oxidize it thereby forming a porous layer of oxides thereon, treating with an solution capable of oxidizing the calcined metal particulate and comprising a compound of a hydrogenation catalyst metal to where said metal particulate has absorbed a volume of solution equal to at least about 10% of its calculated pore volume and activating it by treatment with a hydrogen-containing gas at elevated temperatures thereby forming a dispersed active metal catalyst. Preferably, the treated particulate is calcined a second time under the same conditions as the first before final activation with a hydrogen-containing gas. The metal particulate is preferably sized after each calcination and any agglomerates larger than 250 microns are comminuted to a desired size.
    Type: Grant
    Filed: April 6, 2004
    Date of Patent: September 2, 2008
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Andrzej M. Malek, Stephen C. Leviness, Horacio M. Trevino, Weldon K. Bell, David O. Marler
  • Patent number: 7361619
    Abstract: Dispersed Active Metal catalyst for hydrogenation reactions is produced by treating a substantially catalytically inactive metal particulate with a solution capable of oxidizing the metal particulate and comprising of at least one compound of a hydrogenation catalyst metal thereby forming a layer of at least one of hydroxides and oxides thereon. The metal particulate is activated by treatment with a hydrogen-containing gas at elevated temperatures to form a porous layer of Dispersed Active Metal catalyst. Preferably, the treated metal particulate is dried prior to activation, and also preferably calcined in an oxidant-containing atmosphere prior to activation. The treatment solution may advantageously contain a compound of at least one promoter metal for the added catalyst metal. The porosity of the layer provides enhanced catalyst activity as well as improved methane selectivity in the Fischer-Tropsch process.
    Type: Grant
    Filed: April 6, 2004
    Date of Patent: April 22, 2008
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Andrzej M. Malek, Stephen C. Leviness, Horacio M. Trevino, Weldon K. Bell, David O. Marler