Abstract: Techniques disclosed herein include systems and methods for an aspect ratio dependent deposition process that improves gate spacer profile, reduces fin loss, and also reduces hardmask loss in a FinFET or other transistor scheme. Techniques include depositing an aspect ratio dependent protective layer to help tune profile of a structure during fabrication. Plasma and process gas parameters are tuned such that more polymer can collect on surfaces of a structure that are visible to the plasma. For example, upper portions of structures can collect more polymer as compared to lower portions of structures. The variable thickness of the protection layer enables selective portions of spacer material to be removed while other portions are protected.

Abstract: A method for performing a spacer etch process is described. The method includes conformally applying a spacer material over a gate structure on a substrate, and performing a spacer etch process sequence to partially remove the spacer material from a capping region of the gate structure and a substrate region on the substrate adjacent a base of the gate structure, while retaining a spacer sidewall positioned along a sidewall of the gate structure.

Abstract: A method for performing a spacer etch process is described. The method includes conformally applying a spacer material over a gate structure on a substrate, and performing a spacer etch process sequence to partially remove the spacer material from a capping region of the gate structure and a substrate region on the substrate adjacent a base of the gate structure, while retaining a spacer sidewall positioned along a sidewall of the gate structure.

Abstract: Techniques disclosed herein include systems and methods for an aspect ratio dependent deposition process that improves gate spacer profile, reduces fin loss, and also reduces hardmask loss in a FinFET or other transistor scheme. Techniques include depositing an aspect ratio dependent protective layer to help tune profile of a structure during fabrication. Plasma and process gas parameters are tuned such that more polymer can collect on surfaces of a structure that are visible to the plasma. For example, upper portions of structures can collect more polymer as compared to lower portions of structures. The variable thickness of the protection layer enables selective portions of spacer material to be removed while other portions are protected.

Abstract: A method for performing a spacer etch process is described. The method includes conformally applying a spacer material over a gate structure on a substrate, and performing a spacer etch process sequence to partially remove the spacer material from a capping region of the gate structure and a substrate region on the substrate adjacent a base of the gate structure, while retaining a spacer sidewall positioned along a sidewall of the gate structure.