Abstract: A method of laser shock peening a metallic part by firing a laser on a laser shock peening surface of the part which has been adhesively covered by tape having an ablative medium, preferably a self adhering tape with an adhesive layer on one side of an ablative layer, while flowing a curtain of water over the surface upon which the laser beam is firing. Continuous movement is provided between the part and the laser beam while continuously firing the laser beam, which repeatably pulses between relatively constant periods, on a laser shock peening surface of the part. Using a laser beam with sufficient power to vaporize the ablative medium so that the pulses form laser beam spots on the surface and a region having deep compressive residual stresses imparted by the laser shock peening process extending into the part from the surface.

Abstract: The instant invention is directed in general to optical systems in which a laser beam is injected into the end of an optical fiber and, more specifically, to laser materials processing systems in which a high power laser beam is injected into the fiber input end for transmission to a remote end of the fiber where materials processing is performed with the emitted beam. In a preferred embodiment of the instant invention, an injection chamber is used to isolate the optical fiber injection end from the surrounding air by enclosing the optical fiber injection end, and providing a gas purge to reduce the air concentration and to keep dust from entering or settling on the optical fiber injection end. This preferred embodiment prevents the ionization of the air surrounding the fiber injection end, thereby preventing the damaging effects of ionization which often occur during optical fiber injection processes.

Abstract: This invention relates to a novel apparatus and method capable of aligning an optical fiber for injection with a high power laser beam. More particularly, this apparatus and method use a camera coupled to a monitor to align the fiber tip coincident with the laser beam focus, without damaging the fiber jacket or cladding.

Abstract: An optical fiber has a fiber core which includes a step index core portion and a graded index core portion located substantially around the step index core portion. The optical fiber also has a cladding located substantially around the graded index core portion and an outer jacket located substantially around the cladding. The optical fiber design allows high power laser transmission which minimizes modal-dispersion problems and delivers improved high power fiber-delivered beam quality.

Abstract: This invention relates to a method for providing control of high power laser-fiber delivered beam quality. Such structures of this type, generally, use a tapered fiber output end preparation to improve the beam quality of fiber delivered laser beams.

Abstract: This invention relates to high power laser systems of the type which, typically, operate at up to 500 watts of average power in the high average power mode and up to 75 joules per pulse in the high energy mode, and has a lens system which is constructed of several individual pieces in order to form an integral lens holding system that maximizes the useful lens aperture. Such structures of this type, generally, allow a laser/fiber user to quickly change lenses, while simultaneously maintaining optical alignment when the lens is replaced.

Abstract: This invention relates to an apparatus and method for providing control of high power laser/fiber delivered beam quality. Such structures of this type, generally, allow the parameters of a high power fiber delivered beam to be determined such that the high power laser beam is injected into an optical fiber with the appropriate focal length lens.

Abstract: The present monitoring system for monitoring operation of a laser system includes, in one embodiment, respective optical sensors coupled to respective, selected optical components. Each optical sensor, in operation, generates signals indicative of optical signal radial leakage of a respective optical component. When the radial leakage of a respective optical component. When the radial leakage-indicative signal from an optical sensor exceeds a predetermined threshold, operation of the laser system is interrupted.

Abstract: This invention discloses an optical fiber connect/disconnect for power lasers. The connect/disconnect should allow a laser/fiber user to quickly interface fiber injection input and fiber output couplers while providing an audible and visual optical alignment. The connect/disconnect also offers fiber end protection against dust and mechanical damage.

Abstract: This invention discloses an optical fiber connect/disconnect for power lasers. The connect/disconnect should allow a laser/fiber user to quickly interface fiber injection input and fiber output couplers while providing electrical and optical alignment. The connect/disconnect also offers a fail safe connection in that the laser should not transmit any power unless and until electrical interlocks and optical alignments are completed.

Abstract: This invention discloses an optical fiber connect/disconnect for power lasers. The connect/disconnect should allow a laser/fiber user to quickly interface fiber injection input and fiber output couples while providing electrical feedback and optical alignment. The connect/disconnect also offers an electrical feedback which should provide the user with operating parameters of the input and output couplers and/or the connect/disconnect assembly.

Abstract: An optical fiber coupler for coupling a high power laser beam delivered by an incoming fiber into multiple outgoing fibers is disclosed. The beam emitted from the incoming fiber is collimated and split into multiple split beam portions for injection into the respective multiple outgoing fibers. Each split beam portion is shaped for injection into its respective outgoing fiber in accordance with specific beam injection criteria.

Abstract: A laser materials processing apparatus including means for optically and acoustically monitoring the processing and generating a processing signal representative of the processing, means for interpreting the processing signal and generating an interpreted output, and means for controlling the materials processing based upon the interpreted output and by generating a control signal applied to a laser materials processing component.

Abstract: A laser materials processing apparatus including means for optically monitoring the processing and generating a processing signal representative of the processing, means for interpreting the processing signal and generating an interpreted output, and means for controlling the materials processing based upon the interpreted output and by generating a control signal applied to a laser materials processing component.

Abstract: A coupler apparatus for supporting an output end of an optical fiber is described. In one embodiment, the coupler apparatus includes a first lens for collimating as a first collimated beam a portion of a high power laser beam emitted from the output end of the fiber. The beam, as it is transmitted through the coupler, is expanded and shaped into a materials processing beam portion which is focused onto a workpiece surface.

Abstract: A method and apparatus for controlling injection of a high power beam into an optical fiber including generating a signal representative of a focus spot on an injection end of the optical fiber and adjusting the optical fiber injection end location dependent upon the representative focus spot signal. In one embodiment, the present system includes a vision system for generating the representative focus spot signal and a high speed vision processor coupled to the vision system. An x-y-z stage controller is coupled to the vision processor and receives image signals from the vision system. The controller is coupled to a fiber holder, and the controller generates control signals which control operation of the fiber holder. The fiber holder includes x-y-z axis stages and means for engaging the optical fiber.

Abstract: A holder for use with a plurality of optical fibers that illuminate a workpiece has a central bore through which the fibers extend. Screws and springs are used to adjust the orientation of the fibers with respect to each other in order to achieve different illumination patterns on the workpiece. Instead of the screws, motor driven micrometer shafts and wedges can be used. A method of processing a workpiece comprises adjusting the orientation of a plurality of optical fibers to obtain a selected illumination pattern on the workpiece, and illuminating the workpiece with high power laser beams eminating from the fibers.

Abstract: A laser peening apparatus and method for peening a workpiece utilizing a laser beam is described. The system includes a foil aligned with a surface of the workpiece to be peened and lasing the aligned foil surface. The foil absorbs energy from the beam and a portion of the foil vaporizes, which creates a hot plasma within the foil. The plasma creates a shock wave which passes through the foil and peens the workpiece surface.

Abstract: An X-shaped body has four slots for receiving optical fibers. A first pair of opposing slots are parallel so the fiber delivered high power laser beams can be used to solder components having leads, while a second pair of slots are at a right angles so the laser beams can be used to solder chip components. Screws and springs are in the slots to adjust the spacing and angle of the fibers of a pair with respect to each other.

Abstract: Apparatus for multiplexing a coherent high power CW laser beam has a mirror mounted on a galvanometer to interrupt the laser beam and another mirror mounted on another galvanometer to deflect the laser beam to a selected pair of optical fibers. The other mirror is moved only when the laser beam is interrupted to avoid fiber damage. Yet another mirror mounted on a galvanometer can be used to provide a greater number of addressable fibers. A method of multiplexing comprises interrupting a laser beam, deflecting it, changing its direction only when interrupted, focussing it, and transmitting it through the optical fibers.