Abstract: A process for the production of nano-structures is presented, involving providing a graphite flake comprising graphene layers; intercalating the graphite flake to form a graphite intercalation compound exhibiting Stage I, II or III intercalation; and exfoliating the graphite intercalation compound by exposing it to a temperature between about 1600° C. and about 2400° C. such that a plurality of individual graphene layers are separated from the graphite intercalation compound.

Abstract: A process for the production of exfoliated graphite is presented, involving providing a graphite intercalation compound; and exfoliating the graphite intercalation compound by passing the graphite intercalation compound through a plasma which is at a temperature of at least about 6000° C. to bring the graphite intercalation compound to a temperature between about 1600° C. and about 3400° C.

Abstract: A process for the production of nano-structures is presented, involving providing a graphite flake comprising graphene layers; intercalating the graphite flake by non-contact intercalation to form a graphite intercalation compound exhibiting Stage I, II or III intercalation; and exfoliating the graphite intercalation compound by bringing it to a temperature between about 1600° C. and about 2400° C. such that a plurality of individual graphene layers are separated from the graphite intercalation compound.

Abstract: A process for the production of nano-structures is presented, involving providing a graphite flake comprising graphene layers; intercalating the graphite flake to form a graphite intercalation compound exhibiting Stage I, II or III intercalation; and exfoliating the graphite intercalation compound by exposing it to a temperature between about 1600° C. and about 2400° C. such that a plurality of individual graphene layers are separated from the graphite intercalation compound.

Abstract: A flexible graphite sheet exhibiting enhanced isotropy is provided. In addition, an apparatus, system and method for continuously producing a resin-impregnated flexible graphite sheet is also provided.

Abstract: A flexible graphite sheet exhibiting enhanced isotropy is provided. In addition, an apparatus, system and method for continuously producing a resin-impregnated flexible graphite sheet is also provided.

Abstract: A catalyst support material useful in a membrane electrode assembly is presented. The support catalyst material is elongate electrically anisotropic particles of flexible graphite, and the membrane electrode assembly includes a pair of electrodes, an ion exchange membrane having opposed surfaces positioned between the electrodes and a catalyst material on the inventive support, at least a portion of an opposed surface of the ion exchange membrane being adjacent the catalyst which is supported on the elongate electrically anisotropic particles of flexible graphite sheet.

Abstract: A process for preparing a gas permeable flexible graphite sheet is presented. The process includes providing graphite flakes; admixing the graphite flakes with a sacrificial additive to form a graphite mixture; compressing the graphite mixture into a sheet having sacrificial additive dispersed therethrough; and treating the sheet to at least partially remove the sacrificial additive to form a permeable flexible graphite sheet.

Abstract: An improved method enables preparation of articles for a variety of applications, including embossing or otherwise shaping to form a variety of articles. A plurality of thin, preferably resin-impregnated, flexible graphite sheets are arranged to form zones in a composite material having a graded density or other characteristic. Variation of properties between zones in the stock material formed is useful for achieving a desired set of properties in the formation of articles such as those useful in electrochemical fuel cells and double-layer capacitors.

Abstract: An improved method enables preparation of articles for a variety of applications, including embossing or otherwise shaping to form a variety of articles. A plurality of thin, preferably resin-impregnated, flexible graphite sheets are arranged to form zones in a composite material having a graded density or other characteristic. Variation of properties between zones in the stock material formed is useful for achieving a desired set of properties in the formation of articles such as those useful in electrochemical fuel cells and double-layer capacitors.

Abstract: Methods are provided for manufacturing bipolar graphite articles. First and second components are formed from flexible graphite material. The first component has a protrusion formed thereon, and the second component has a recess formed therein which is complementary to the protrusion of the first component. The first and second components are assembled so that the protrusion of the first component is received in the recess of the second component. Preferably, the components are made from uncured resin impregnated graphite material. The assembled components are then pressed together and heated to cure the resin so as to bond the components together.

Abstract: The invention relates to tubular fuel cells and methods of making such fuel cells. The inventive fuel cells include at least one fluid permeable structure having a plurality of perforations or channels. The perforations allow fluids, e.g., hydrogen or oxygen, to flow through the structure. The inventive methods include forming at least one perforated structure and forming the perforated structure into a tubular fuel cell or at least a potential component of a tubular fuel cell.

Abstract: A flexible graphite sheet exhibiting enhanced isotropy is provided. In addition, an apparatus, system and method for continuously producing a resin-impregnated flexible graphite sheet is also provided.

Abstract: An electrode for an electrochemical fuel cell is provided. More particularly, an electrode formed of a sheet of a compressed mass of expanded graphite particles having a plurality of transverse fluid channels passing through the sheet between first and second opposed surfaces of the sheet, is provided. The electrode is treated with a water resistant additive sufficient to provide utility as a cathode in an electrochemical fuel cell.

Abstract: The invention relates to tubular fuel cells and methods of making such fuel cells. The inventive fuel cells include at least one fluid permeable structure having a plurality of perforations or channels. The perforations allow fluids, e.g., hydrogen or oxygen, to flow through the structure. The inventive methods include forming at least one perforated structure and forming the perforated structure into a tubular fuel cell or at least a potential component of a tubular fuel cell.

Abstract: A method for producing a material useful for forming a component for an electrochemical fuel cell is provided. More particularly, the component is formed of a sheet (10) of a compressed mass of expanded graphite particles. The component is treated with a water resistant additive sufficient to provide utility as a component in an electrochemical fuel cell. Preferably, the water resistant additive is a fluoropolymer material. More preferably, the water resistant additive is a polytetrafluoroethylene material. The treatment preferably occurs by coating and/or impregnating the water resistant material in the sheet of graphite particles.

Abstract: A method enables preparation of a stock or starting material having improved catalytic properties. These materials will be useful in the formation of articles adapted for use in electrochemical fuel cells.

Abstract: An improved method enables preparation of articles for a variety of applications, including embossing or otherwise shaping to form a variety of articles. A plurality of thin, preferably resin-impregnated, flexible graphite sheets 12 and 14 are arranged to form zones in a composite material 10 having a graded density or other characteristic. Variation of properties between zones in the stock material formed is useful for achieving a desired set of properties in the formation of articles such as those useful in electrochemical fuel cells and double-layer capacitors.

Abstract: A thermal insulating device, and process for making it, are presented. The inventive thermal insulating device is formed of a cylindrically shaped shell comprising multiple layers of a continuous spiral wound anisotropic flexible graphite sheet, the layers of spiral wound graphite sheet being separated by and bonded to a cured resin.

Abstract: A graphite article in the form of a flexible graphite sheet having transverse fluid channels passing through the sheet and a groove formed in one of the surfaces of the sheet communicating with a plurality of the transverse fluid channels is presented, wherein the open groove comprises a groove floor and groove walls, the groove walls having transverse fluid channels passing therethrough.