Abstract: As disclosed herein, an article defining a visible surface includes a sheet material, an ink composition overlaying the sheet material, and a softening agent overlaying the ink composition, wherein the ink composition is positioned between the sheet material and the softening agent. For example, the softening agent may be selected from the group consisting of erucamide, cetyl 2-ethylhexanone, ethylhexyl stearate, ethylhexyl hydroxyetarate, perfluorinated dimethicone, and so forth. The articles have reduced static coefficient of friction and maintain oil Crockfastness.

Abstract: A method making an elastic nonwoven composite that contains an elastic film laminated to one or more nonwoven web materials is provided. The method includes forming an elastic film from a polymer composition and passing the film and a nonwoven web material, the nonwoven material having a basis weight from about 5 gsm to about 30 gsm, through a nip formed by at least one patterned roll. The patterned roll includes raised bonding elements repeating in the machine direction, the elements being spaced in the machine direction by less than about 760 micrometers. At the nip, the film and the nonwoven web material are concurrently melt fused while the film is under tension at a stretch ratio of about 1.5 or more in the machine direction.

Abstract: Disclosed is an absorbent article defining a longitudinal direction and a lateral direction perpendicular to the longitudinal direction, the absorbent article including an outercover, the outercover comprising a laminated material including two layers; an absorbent body disposed adjacent the outercover; and a graphic associated with the outercover, wherein the laminated material exhibits a Poisson's Ratio less than 1.0 at 4 percent longitudinal strain using ASTM-E132. The laminated material optimally exhibits a Poisson's Ratio less than 0.75 at 4 percent longitudinal strain using ASTM-E132. The laminated material more optimally exhibits a Poisson's Ratio less than 0.4 at 4 percent longitudinal strain using ASTM-E132.

Abstract: Disclosed herein is a cushioned blown film including a first blown film layer, a second blown film layer, and a plurality of cushioning cells defined between the first blown film layer and the second film layer. The cushioned blown films may be bonded to a fibrous web to make film nonwoven laminates. Processes for making the cushioned blown film and the film nonwoven laminates are also disclosed. Such laminates are highly useful for use in personal care products, protective wear garments, medical care products, mortuary and veterinary products and the like.

Abstract: A stretch activated disposable article, such as a wipe or mitt, includes an upper material layer, and a lower material layer joined to the upper material layer such that a space is defined between the material layers. A functional element, for example a fluid composition, is stored in the space between the upper and lower material layers and becomes functional upon being exposed through the upper material layer with use of the article. The upper material layer includes a plurality of materially weakened positions along the surface thereof that are configured to part or separate upon stretching of the upper material layer to expose the functional element through the upper material layer.

Abstract: Disclosed herein are color change laminate materials suitable for a variety of uses. The color change laminate materials include at least two layers of extensible materials having visually distinct coloration, and indicate a stretched or extended state by exposing the previously covered coloration of a lower layer. The color change laminate materials may also indicate the amount of stretching or extension is applied to the laminate. When the laminate includes elastic materials capable of stretch and recovery, the color change laminate materials may further be reversible color change laminate materials that can display color change upon extension and then recover the extension and return to the original coloration. Such color change laminate materials and reversible color change laminate materials are highly useful for use in garments or other textile type applications, in or on personal care products, protective wear products, health care and medical care products, bandages and the like.

Abstract: A series of nips (200, 202, 204, 412, 414) formed by intermeshing grooves (22, 24, 26, 28) provides for a higher degree of stretch, particularly for lightweight webs (100) by stretching in stages in multiple grooved nips. The ability to adjust the degree of stretch at each nip can provide a high degree and variability of stretch with reduced web damage compared to a single step application of the same stretch. Improvements to the manufacture of lightweight components of personal care products such as diaper backing components are obtained.

Abstract: An efficient, in-line method for forming an elastic laminate is provided. To form the laminate, a polymer composition containing an elastomeric polymer is extruded as a film. In one embodiment, the film is uniaxially oriented in the machine direction (“MD”), or optionally, biaxially oriented in the machine direction and the cross-machine direction (“CD”). Regardless, the elastic film is then laminated to a nonwoven web material. Prior to lamination, the percent stretch of the nonwoven web material is generally no more than 25% when 500 grams-force is applied per 3 inches of the material in either the cross-machine or machine direction. Such a relatively inextensible nonwoven web material may restrict the overall extensibility of the laminate. Thus, to improve extensibility, the resulting laminate is mechanically stretched in the cross-machine and/or machine directions.

Abstract: A thermoplastic elastomer film demonstrates reduced roll blocking capabilities. The film can either be breathable or nonbreathable. The breathable elastic film includes a core layer of a thermoplastic elastomer and a filled semi crystalline predominantly linear polymer and at least one skin layer of a polyethylene or filled polyethylene. The film core layer includes between about 25 and 70 weight percent filler, between about 5 and 30 by weight percent semi-crystalline linear polymer, and between about 15 and 60 by weight elastomer. The nonbreathable film desirable includes a core of 80-98 percent film volume and a skin of 20-2 percent film volume, with the core including both styrenic block copolymers and single site catalyzed polyethylenes and the skin including single site catalyzed polyethylenes and additional amounts of roll blocking prevention agents (antiblock agents).

Abstract: A method of producing a stretchable laminate material by joining an incrementally stretched first sheet material to a second sheet material using a unitary device that both incrementally stretches the first sheet and maintains the deformation through lamination to the second sheet. The width of the first flexible sheet material is maintained through the incremental stretching to result in high efficiency of utilization of the first flexible sheet material in production of the laminate. The invention also provides a method for producing a laminate material by joining two simultaneously, incrementally stretched sheets to another sheet material using a unitary device that both incrementally stretches the two sheets and maintains the deformation of both sheets through lamination to the additional sheet. Also disclosed are the apparatus for producing such laminates.

Abstract: Disclosed herein is an efficient, in-line process for forming elastic laminates comprising an elastic blown film sheet and one or more fibrous nonwoven webs. The process is capable of making elastic laminates having the properties of stretch and recovery in the machine direction, in the cross machine direction, or in both the machine direction and cross machine direction. The elastic laminates produced may be bilayer or trilayer laminates. Such elastic laminates are highly useful for use in personal care products, protective wear garments, medical care products, mortuary and veterinary products and the like.

Abstract: A method of producing a laminate material by joining an incrementally stretched first flexible sheet material to a second flexible sheet material. A series of nips formed by intermeshing grooves provides the first flexible sheet material with a high degree of stretch and provides the resulting laminate has a high degree of extensibility. The width of the first flexible sheet material is maintained through the incremental stretching to result in high efficiency of utilization of the first flexible sheet material in production of the laminate.

Abstract: A breathable, elastic film/support layer laminate includes a thermoplastic elastomer film sheet of a thermoplastic elastomer and a filled semi crystalline predominantly linear polymer. The film includes between about 25 and 70 weight percent filler, between about 5 and 30 by weight percent semi-crystalline linear polymer, and between about 15 and 60 by weight percent elastomeric polymer. The filler is closely associated with the semi-crystalline linear polymer. The film demonstrates a load loss value at a 50 percent elongation of less than 50 percent, and a breathability of greater than 100 g/m2/24 hours and is laminated to a nonwoven layer.

Abstract: A thermoplastic elastomer film includes a thermoplastic elastomer and a filled semi crystalline predominantly linear polymer. The film includes between about 25 and 70 weight percent filler, between about 5 and 30 by weight percent semi-crystalline linear polymer, and between about 15 and 60 by weight elastomer. The filler is closely associated with the semi-crystalline linear polymer. The elastic film demonstrates a load loss value at a 50 percent elongation of less than about 50 percent, and a breathability of greater than about 100 g/m2/24 hours.

Abstract: Breathable laminates of a film and nonwoven with increased toughness and the ability to undergo strain without splitting for applications as components of personal care products and other uses. The film is formed using a carrier/letdown resin approach where the filled carrier resin is an ethylene polymer or copolymer having a density at least 0.003 g/cc higher than the letdown resin which is also an ethylene copolymer but has a density in the range of less than about 0.915 g/cc and a melt index less than about 6. The resin phases may be dry blended, formed into a film, stretched and bonded to a nonwoven support layer.