Abstract: A tower opening apparatus is provided that is configured to simplify the opening of a multi-piece, hinged, hydroponic tower. The hydroponic tower opening apparatus utilizes a collection of static and continuously moving components (e.g., motor driven drive rollers, alignment rollers, stationary wedges, longitudinal ramps, etc.) to open a hydroponic tower as it passes through the apparatus. In particular, as the tower is driven through the opening apparatus, the fastener(s) holding the face plate(s) to the tower body is released by a wedge(s). After the fastener(s) is released, the face plate(s) is partially rotated about the tower body, thereby partially opening the tower cavity(s). Next a longitudinal ramp(s) continues to rotate the face plate(s) relative to the tower body, moving the face plate(s) to a fully open position.

Abstract: Facility layouts and configurations for an automated crop production system for controlled environment agriculture. In particular implementations, the core of the facility comprises a controlled growth environment and a central processing system. The controlled growth environment includes systems for exposing crops housed in modules, such as grow towers, to controlled environmental conditions. The central processing system may include various stations and functionality both for preparing crop-bearing modules to be inserted in the controlled growth environment, for harvesting crops from the crop-bearing modules after they have been extracted from the controlled growth environment, and for cleaning or washing crop-bearing modules for re-use. The controlled growth environment may include vertical farming structure having vertical grow towers and associated conveyance mechanisms for moving the vertical grow towers along one or more grow lines.

Abstract: Facility layouts and configurations for an automated crop production system for controlled environment agriculture. In particular implementations, the core of the facility comprises a controlled growth environment and a central processing system. The controlled growth environment includes systems for exposing crops housed in modules, such as grow towers, to controlled environmental conditions. The central processing system may include various stations and functionality both for preparing crop-bearing modules to be inserted in the controlled growth environment, for harvesting crops from the crop-bearing modules after they have been extracted from the controlled growth environment, and for cleaning or washing crop-bearing modules for re-use. The controlled growth environment may include vertical farming structure having vertical grow towers and associated conveyance mechanisms for moving the vertical grow towers along one or more grow lines.

Abstract: An automated crop production system for controlled environment agriculture that includes a horizontal-to-vertical grow tower interface between a vertical grow structure that includes vertical grow towers and associated conveyance mechanisms for moving the vertical grow towers through a controlled environment, and a processing system that performs one or more processing operations—such as harvesting, cleaning and/or transplanting—on the grow towers in a substantially horizontal orientation. The present disclosure also describes an automated crop production system for controlled environment agriculture that selectively routes grow towers through various processing stages of an automated crop production system.

Abstract: Facility layouts and configurations for an automated crop production system for controlled environment agriculture. In particular implementations, the core of the facility comprises a controlled growth environment and a central processing system. The controlled growth environment includes systems for exposing crops housed in modules, such as grow towers, to controlled environmental conditions. The central processing system may include various stations and functionality both for preparing crop-bearing modules to be inserted in the controlled growth environment, for harvesting crops from the crop-bearing modules after they have been extracted from the controlled growth environment, and for cleaning or washing crop-bearing modules for re-use. The controlled growth environment may include vertical farming structure having vertical grow towers and associated conveyance mechanisms for moving the vertical grow towers along one or more grow lines.

Abstract: A drive unit in a controlled agricultural environment increases a distance between an alignment element and a drive element in order to receive a plant support structure that is oriented non-vertically so that the plant support structure rests on the drive element or the alignment element. The drive unit decreases the distance between the alignment element and the drive element so that the alignment element or the drive element rests on the plant support structure. The drive element conveys the plant support structure along a direction of conveyance.

Abstract: An automated crop production system for controlled environment agriculture that includes a horizontal-to-vertical grow tower interface between a vertical grow structure that includes vertical grow towers and associated conveyance mechanisms for moving the vertical grow towers through a controlled environment, and a processing system that performs one or more processing operations—such as harvesting, cleaning and/or transplanting—on the grow towers in a substantially horizontal orientation. The present disclosure also describes an automated crop production system for controlled environment agriculture that selectively routes grow towers through various processing stages of an automated crop production system.

Abstract: A tower closing apparatus is provided that is configured to simplify the closing of a multi-piece, hinged hydroponic tower. The hydroponic tower closing apparatus utilizes a collection of static and continuously moving components (e.g., motor driven drive rollers, alignment rollers, tower body alignment rollers, face plate manipulation rollers, face closing rollers, etc.) to close a hydroponic tower as it passes through the apparatus. In particular, as the tower is driven through the closing apparatus, a series of face plate manipulation rollers gradually rotate the face plate(s) relative to the tower body, moving the face plate(s) from a fully open position to a partially closed position. Next a series of face closing rollers continue to rotate the face plate(s) from the partially closed position to the fully closed position, forcing the fasteners to latch the face plate(s) into position.

Abstract: A plant harvesting system for use with a vertical hydroponic tower, the hydroponic tower containing a plurality of vertically aligned plants. The harvesting system includes a payload transport system and a harvester. The payload transport system, which is configured to be positioned at a location adjacent to the hydroponic tower, includes a base and a lift tower, the lift tower including a motorized lift system configured to move the harvester upward and downward. In addition to cutting plant stalks while moving upwards along the face of the hydroponic tower, the harvester also groups and collects the plant leafs.

Abstract: A planting system for use with a vertical hydroponic tower. The planting system includes a payload transport system and a planter. The payload transport system, which is configured to be positioned at a location adjacent to the hydroponic tower, includes a base and a lift tower, the lift tower including a motorized lift system configured to move the planter upward and downward. The planter is configured to insert plant containers containing seedlings into the hydroponic tower as the motorized payload lift system moves the planter upwards along the face of the tower.

Abstract: A tower closing apparatus is provided that is configured to simplify the closing of a multi-piece, hinged hydroponic tower. The hydroponic tower closing apparatus utilizes a collection of static and continuously moving components (e.g., motor driven drive rollers, alignment rollers, tower body alignment rollers, face plate manipulation rollers, face closing rollers, etc.) to close a hydroponic tower as it passes through the apparatus. In particular, as the tower is driven through the closing apparatus, a series of face plate manipulation rollers gradually rotate the face plate(s) relative to the tower body, moving the face plate(s) from a fully open position to a partially closed position. Next a series of face closing rollers continue to rotate the face plate(s) from the partially closed position to the fully closed position, forcing the fasteners to latch the face plate(s) into position.

Abstract: A tower opening apparatus is provided that is configured to simplify the opening of a multi-piece, hinged, hydroponic tower. The hydroponic tower opening apparatus utilizes a collection of static and continuously moving components (e.g., motor driven drive rollers, alignment rollers, stationary wedges, longitudinal ramps, etc.) to open a hydroponic tower as it passes through the apparatus. In particular, as the tower is driven through the opening apparatus, the fastener(s) holding the face plate(s) to the tower body is released by a wedge(s). After the fastener(s) is released, the face plate(s) is partially rotated about the tower body, thereby partially opening the tower cavity(s). Next a longitudinal ramp(s) continues to rotate the face plate(s) relative to the tower body, moving the face plate(s) to a fully open position.

Abstract: A tower closing apparatus is provided that is configured to simplify the closing of a multi-piece, hinged hydroponic tower. The hydroponic tower closing apparatus utilizes a collection of static and continuously moving components (e.g., motor driven drive rollers, alignment rollers, tower body alignment rollers, face plate manipulation rollers, face closing rollers, etc.) to close a hydroponic tower as it passes through the apparatus. In particular, as the tower is driven through the closing apparatus, a series of face plate manipulation rollers gradually rotate the face plate(s) relative to the tower body, moving the face plate(s) from a fully open position to a partially closed position. Next a series of face closing rollers continue to rotate the face plate(s) from the partially closed position to the fully closed position, forcing the fasteners to latch the face plate(s) into position.

Abstract: A planting system is provided for use with a vertical hydroponic tower. The planting system includes a payload transport system and a planter. The payload transport system, which is configured to be positioned at a location adjacent to the hydroponic tower, includes a base and a lift tower, the lift tower including a motorized lift system configured to move the planter upward and downward. The planter is configured to insert plant containers containing seedlings into the hydroponic tower as the motorized payload lift system moves the planter upwards along the face of the tower.

Abstract: A plant harvesting system is provided for use with a vertical hydroponic tower, the hydroponic tower containing a plurality of vertically aligned plants. The harvesting system includes a payload transport system and a harvester. The payload transport system, which is configured to be positioned at a location adjacent to the hydroponic tower, includes a base and a lift tower, the lift tower including a motorized lift system configured to move the harvester upward and downward. In addition to cutting plant stalks while moving upwards along the face of the hydroponic tower, the harvester also groups and collects the plant leafs.