Patents by Inventor Anthony A. DiGiovanni

Anthony A. DiGiovanni has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20130256039
    Abstract: Polycrystalline compacts include non-catalytic nanoparticles in interstitial spaces between interbonded grains of hard material in a polycrystalline hard material. Cutting elements and earth-boring tools include such polycrystalline compacts. Methods of forming polycrystalline compacts include sintering hard particles and non-catalytic nanoparticles to faun a polycrystalline material. Methods of forming cutting elements include infiltrating interstitial spaces between interbonded grains of hard material in a polycrystalline material with a plurality of non-catalytic nanoparticles.
    Type: Application
    Filed: May 29, 2013
    Publication date: October 3, 2013
    Inventors: Anthony A. DiGiovanni, Danny E. Scott
  • Patent number: 8512865
    Abstract: A method of forming a PDC cutter having solvent metal catalyst located adjacent the diamond and/or in the diamond and a layer of reactive material on the layer of diamond, the layer of reactive material for promoting the flow of the solvent metal catalyst material from the layer of diamond under high pressure and high temperature. Compacts for producing polycrystalline diamond compacts, and related polycrystalline diamond compacts are also disclosed.
    Type: Grant
    Filed: September 10, 2012
    Date of Patent: August 20, 2013
    Assignee: Baker Hughes Incorporated
    Inventor: Anthony A. DiGiovanni
  • Patent number: 8500833
    Abstract: An abrasive article including a material including an abrasive material and a filler material having an average negative coefficient of thermal expansion (CTE) within a range of temperatures between about 70 K to about 1500 K.
    Type: Grant
    Filed: July 27, 2010
    Date of Patent: August 6, 2013
    Assignee: Baker Hughes Incorporated
    Inventor: Anthony A. DiGiovanni
  • Patent number: 8496076
    Abstract: Polycrystalline compacts include non-catalytic nanoparticles in interstitial spaces between interbonded grains of hard material in a polycrystalline hard material. Cutting elements and earth-boring tools include such polycrystalline compacts. Methods of forming polycrystalline compacts include sintering hard particles and non-catalytic nanoparticles to form a polycrystalline material. Methods of forming cutting elements include infiltrating interstitial spaces between interbonded grains of hard material in a polycrystalline material with a plurality of non-catalytic nanoparticles.
    Type: Grant
    Filed: October 8, 2010
    Date of Patent: July 30, 2013
    Assignee: Baker Hughes Incorporated
    Inventors: Anthony A. DiGiovanni, Danny E. Scott
  • Patent number: 8475918
    Abstract: Cutting elements comprise a substrate and an unleached polycrystalline table attached on an end of the substrate. The polycrystalline table comprises a plurality of continuously inter-bonded grains of a superhard material and a quantity of catalyst material disposed in interstitial spaces between grains of the plurality of continuously inter-bonded grains of a superhard material. A mean grain size of the plurality of continuously inter-bonded grains is at least substantially uniform throughout the polycrystalline table and the quantity of catalyst material varies across the polycrystalline table in a direction parallel to a central axis of the polycrystalline table.
    Type: Grant
    Filed: October 29, 2010
    Date of Patent: July 2, 2013
    Assignees: Baker Hughes Incorporated, Element Six Limited
    Inventors: Anthony A. DiGiovanni, Michael L. Fish
  • Publication number: 20130149447
    Abstract: A method of growing carbonaceous particles comprises depositing carbon from a carbon source, onto a particle nucleus, the particle nucleus being a carbon-containing material, an inorganic material, or a combination comprising at least one of the foregoing, and the carbon source comprising a saturated or unsaturated compound of C20 or less, the carbonaceous particles having a uniform particle size and particle size distribution. The method is useful for preparing polycrystalline diamond compacts (PDCs) by a high-pressure, high temperature (HPHT) process.
    Type: Application
    Filed: December 9, 2011
    Publication date: June 13, 2013
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Oleg A. Mazyar, Soma Chakraborty, Oleksandr Kuznetsov, Anthony A. DiGiovanni, Gaurav Agrawal, Michael H. Johnson
  • Publication number: 20130081335
    Abstract: A method of forming polycrystalline diamond includes forming metal nanoparticles having a carbon coating from an organometallic material; combining a diamond material with the metal nanoparticles having the carbon coating; and processing the diamond material and the metal nanoparticles having the carbon coating to form the polycrystalline diamond. Processing includes catalyzing formation of the polycrystalline diamond by the metal nanoparticles; and forming interparticle bonds that bridge the diamond material by carbon from the carbon coating.
    Type: Application
    Filed: October 4, 2011
    Publication date: April 4, 2013
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Oleg A. Mazyar, Michael H. Johnson, Anthony A. DiGiovanni, Dan E. Scott
  • Publication number: 20130068537
    Abstract: Cutting elements include a superabrasive table, at least one indentation in a cutting face of the superabrasive table, and at least one spoke extending radially across at least a portion of the at least one indentation. Earth-boring drill bits include such a cutting element. Methods of forming a cutting element include forming a superabrasive table having at least one such indentation and at least one such spoke, and positioning the superabrasive table on a substrate.
    Type: Application
    Filed: September 11, 2012
    Publication date: March 21, 2013
    Applicant: Baker Hughes Incorporated
    Inventor: Anthony A. DiGiovanni
  • Publication number: 20130068538
    Abstract: Cutting elements for earth-boring tools include one or more recesses and/or one or more protrusions in a cutting face of a volume of superabrasive material. The superabrasive material may be disposed on a substrate. The cutting face may be non-planar. The recesses and/or protrusions may include one or more linear segments. The recesses and/or protrusions may comprise discrete features that are laterally isolated from one another. The recesses and/or protrusions may have a helical configuration. The volume of superabrasive material may comprise a plurality of thin layers, at least two of which may differ in at least one characteristic. Methods of forming cutting elements include the formation of such recesses and/or protrusions in and/or on a cutting face of a volume of superabrasive material. Earth-boring tools include such cutting elements, and methods of forming earth-boring tools include attaching such a cutting element to a tool body.
    Type: Application
    Filed: May 22, 2012
    Publication date: March 21, 2013
    Applicants: ELEMENT SIX LIMITED, BAKER HUGHES INCORPORATED
    Inventors: Anthony A. DiGiovanni, Yavuz Kadioglu, Danny E. Scott, Matthew J. Meiners, Rudolf Carl Pessier, Nicholas J. Lyons, Clement D. van der Riet, Donald Royceton Herschell, Cornelis Roelof Jonker, Roger William Nigel Nilen, Gerard Peter Dolan
  • Publication number: 20130068534
    Abstract: Cutting elements, earth-boring drill bits having such cutting elements and related methods are described herein. In some embodiments, a cutting element for an earth-boring tool may include a superabrasive table having a recessed surface in a cutting face thereof and a shaped feature in a substrate at the interface between the superabrasive table and the substrate, the shaped feature corresponding to the recessed surface in the cutting face of the superabrasive table. In further embodiments, a cutting element for an earth-boring tool may comprise a superabrasive table positioned on a substrate, and at least one substantially planar recessed surface in a cutting face of the superabrasive table. In yet additional embodiments, a cutting element for an earth-boring tool may comprise a superabrasive table positioned on a substrate, and at least one non-planar recessed surface in a cutting face of the superabrasive table.
    Type: Application
    Filed: May 15, 2012
    Publication date: March 21, 2013
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Anthony A. DiGiovanni, Rudolf Carl Pessier
  • Publication number: 20130068541
    Abstract: Methods of fabricating polycrystalline diamond include functionalizing surfaces of carbon-free nanoparticles with one or more functional groups, combining the functionalized nanoparticles with diamond nanoparticles and diamond grit to form a particle mixture, and subjecting the particle mixture to high pressure and high temperature (HPHT) conditions to form inter-granular bonds between the diamond nanoparticles and the diamond grit. Cutting elements for use in an earth-boring tool includes a polycrystalline diamond material formed by such processes. Earth-boring tools include such cutting elements.
    Type: Application
    Filed: September 14, 2012
    Publication date: March 21, 2013
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Anthony A. DiGiovanni, Soma Chakraborty
  • Publication number: 20130068540
    Abstract: Methods of fabricating polycrystalline diamond include encapsulating diamond particles and a hydrocarbon substance in a canister, and subjecting the encapsulated diamond particles and hydrocarbon substance to a pressure of at least 5.0 GPa and a temperature of at least 1400° C. to form inter-granular bonds between the diamond particles. Cutting elements for use in an earth-boring tool includes a polycrystalline diamond material formed by such processes. Earth-boring tools include such cutting elements.
    Type: Application
    Filed: September 14, 2012
    Publication date: March 21, 2013
    Applicant: BAKER HUGHES INCORPORATED
    Inventor: Anthony A. DiGiovanni
  • Publication number: 20130068525
    Abstract: Sensor-enabled cutting elements for an earth-boring drilling tool may comprise a substrate base, and a cutting tip at an end of the substrate base. The cutting tip may comprise a tapered surface extending from the substrate base and tapering to an apex of the cutting tip, and a sensor coupled with the cutting tip. The sensor may be configured to obtain data relating to at least one parameter related to at least one of a drilling condition, a wellbore condition, a formation condition, and a condition of the earth-boring drilling tool. The sensor-enabled cutting elements may be included on at least one of an earth-boring drill bit, a drilling tool, a bottom hole assembly, and a drill string.
    Type: Application
    Filed: September 11, 2012
    Publication date: March 21, 2013
    Applicant: BAKER HUGHES INCORPORATED
    Inventor: Anthony A. DiGiovanni
  • Publication number: 20130067825
    Abstract: Methods for forming cutting elements, methods for forming polycrystalline compacts, and related polycrystalline compacts are disclosed. Grains of a hard material are subjected to a high pressure, high temperature process to form a polycrystalline compact. Inclusion of at least one relatively quick spike in system pressure or temperature during an otherwise plateaued temperature or pressure stage accommodates formation of inter-granular bonds between the grains. The brevity of the peak stage may avoid undesirable grain growth. Embodiments of the methods may also include at least one of oscillating at least one system condition (e.g., pressure, temperature) and subjecting the grains to ultrasonic or mechanical vibrations.
    Type: Application
    Filed: September 14, 2012
    Publication date: March 21, 2013
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Danny E. Scott, Anthony A. DiGiovanni
  • Publication number: 20130068535
    Abstract: A method of forming a cutting element for an earth-boring tool. The method includes providing diamond particles on a supporting substrate, the volume of diamond particles comprising a plurality of diamond nanoparticles. A catalyst-containing layer is provided on exposed surfaces of the volume of diamond nanoparticles and the supporting substrate. The diamond particles are processed under high temperature and high pressure conditions to form a sintered nanoparticle-enhanced polycrystalline compact. A cutting element and an earth-boring tool including a cutting element are also disclosed.
    Type: Application
    Filed: September 12, 2012
    Publication date: March 21, 2013
    Applicant: BAKER HUGHES INCORPORATED
    Inventor: Anthony A. DiGiovanni
  • Publication number: 20130008093
    Abstract: Polycrystalline compacts include smaller and larger hard grains that are interbonded to form a polycrystalline hard material. The larger grains may be at least about 150 times larger than the smaller grains. An interstitial material comprising one or more of a boride, a carbide, a nitride, a metal carbonate, a metal bicarbonate, and a non-catalytic metal may be disposed between the grains. The compacts may be used as cutting elements for earth-boring tools such as drill bits, and may be disposed on a substrate.
    Type: Application
    Filed: September 14, 2012
    Publication date: January 10, 2013
    Applicant: BAKER HUGHES INCORPORATED
    Inventor: Anthony A. DiGiovanni
  • Publication number: 20130000992
    Abstract: A method of forming a PDC cutter having solvent metal catalyst located adjacent the diamond and/or in the diamond and a layer of reactive material on the layer of diamond, the layer of reactive material for promoting the flow of the solvent metal catalyst material from the layer of diamond under high pressure and high temperature. Compacts for producing polycrystalline diamond compacts, and related polycrystalline diamond compacts are also disclosed.
    Type: Application
    Filed: September 10, 2012
    Publication date: January 3, 2013
    Applicant: BAKER HUGHES INCORPORATED
    Inventor: Anthony A. DiGiovanni
  • Publication number: 20120325497
    Abstract: A component of a wellbore tool comprises a plurality of compartments disposed over a body of the component and a coating disposed over at least a portion of a surface of the body. Each compartment comprises a healing agent formulated to form or catalyze the formation of a barrier upon release from the compartment. A matrix material separates the plurality of compartments. Methods of forming wellbore tools include forming a body, forming a plurality of capsules, and forming a coating comprising the capsules over the body. Methods of utilizing a wellbore tool in a subterranean borehole include contacting at least a portion of a body with a fluid comprising a healing agent formulated to a barrier. Coatings for wellbore tools include a fiber comprising a plurality of discrete cells and a matrix material contacting and at least partially surrounding the fiber. Each cell comprises a healing agent.
    Type: Application
    Filed: June 24, 2011
    Publication date: December 27, 2012
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Sunil Kumar, Hendrik John, Michael R. Wells, Anthony A. DiGiovanni
  • Publication number: 20120267172
    Abstract: Grains of superabrasive material may be infiltrated with a molten metal alloy at a relatively low temperature, and the molten metal alloy may be solidified within interstitial spaces between the grains of superabrasive material to form a solid metal alloy having the grains of superabrasive material embedded therein. The solid metal alloy with the grains of superabrasive material embedded therein may be subjected to a high pressure and high temperature process to form a polycrystalline superabrasive material. A polycrystalline superabrasive material also may be formed by depositing material on surfaces of grains of superabrasive material in a chemical vapor infiltration process to form a porous body, which then may be subjected to a high pressure and high temperature process. Polycrystalline compacts and cutting elements including such compacts may be formed using such methods.
    Type: Application
    Filed: April 21, 2011
    Publication date: October 25, 2012
    Applicant: BAKER HUGHES INCORPORATED
    Inventor: Anthony A. DiGiovanni
  • Patent number: 8277722
    Abstract: A method of forming a PDC cutter having solvent metal catalyst located adjacent the diamond and/or in the diamond and a layer of reactive material on the layer of diamond, the layer of reactive material for promoting the flow of the solvent metal catalyst material from the layer of diamond under high pressure and high temperature.
    Type: Grant
    Filed: September 29, 2009
    Date of Patent: October 2, 2012
    Assignee: Baker Hughes Incorporated
    Inventor: Anthony A. DiGiovanni