Abstract: A method of regulating oil pressure within an engine assembly is provided. The engine assembly includes an oil pump configured to provide oil to an oil system of the engine assembly; a piston cooling jet configured to direct a jet of oil from the oil system towards a piston of an engine; and an electronic control valve configured to control the flow of oil to the piston cooling jet. The method includes operating the electronic control valve to provide a flow rate of oil above a threshold flow rate to the piston cooling jet when the engine assembly is operating above a threshold power output or engine running speed; and regulating the pressure of oil within the oil system when the engine assembly is operating below the threshold power output or engine running speed, by operating the electronic control valve.

Abstract: A turbocharger for an internal combustion engine comprising a housing wherein the housing comprises one or more coolant passages for receiving a coolant to cool the turbocharger and one or more lubricant passages for receiving a lubricant to lubricate the bearings. The lubricant may be the lubricant for both the turbocharger bearings and the internal combustion engine. The coolant passages and lubricant passages in the turbocharger may be arranged in the housing to transfer heat from the lubricant to the coolant such that the transfer of heat between the coolant passages and lubricant passages is sufficient to cool the lubricant to a temperature that is suitable for subsequent use in the internal combustion engine.

Abstract: An intercooler for an internal combustion engine has a fin-and-tube block including a plurality of flat heat transfer units having internal fluid passages orientated transversely to the direction of air flow, and arranged parallel to one another to define gaps therebetween. Fin units are disposed in the gaps and contact adjacent heat transfer units. Each fin unit defines a longitudinally-oriented air flow passage, the air flow passages having a first air flow area at an air inlet end and a second air flow area at an air outlet end, the first air flow area greater than the second air flow area. The fins of the fin units converge in the direction of the air flow through the passage so that the pitch of the fins at the air inlet end of is greater than the pitch of the fins at the air outlet end.

Abstract: A cast exhaust manifold for an engine is disclosed that is fastened to the engine by a number of independent flanges between each pair of which a spacer is positioned to produce an interference fit when the exhaust manifold is at ambient temperature. The use of independent flanges allow the exhaust manifold to expand when heated without creating high levels of internal stress and the spacers prevent undue distortion of the exhaust manifold when the exhaust manifold cools.

Abstract: A turbocharger for an internal combustion engine comprising a housing wherein the housing comprises one or more coolant passages for receiving a coolant to cool the turbocharger and one or more lubricant passages for receiving a lubricant to lubricate the bearings. The lubricant may be the lubricant for both the turbocharger bearings and the internal combustion engine. The coolant passages and lubricant passages in the turbocharger may be arranged in the housing to transfer heat from the lubricant to the coolant such that the transfer of heat between the coolant passages and lubricant passages is sufficient to cool the lubricant to a temperature that is suitable for subsequent use in the internal combustion engine.

Abstract: An intercooler for an internal combustion engine has a fin-and-tube block including a plurality of flat heat transfer units having internal fluid passages orientated transversely to the direction of air flow, and arranged parallel to one another to define gaps therebetween. Fin units are disposed in the gaps and contact adjacent heat transfer units. Each fin unit defines a longitudinally-oriented air flow passage, the air flow passages having a first air flow area at an air inlet end and a second air flow area at an air outlet end, the first air flow area greater than the second air flow area. The fins of the fin units converge in the direction of the air flow through the passage so that the pitch of the fins at the air inlet end of is greater than the pitch of the fins at the air outlet end.

Abstract: A cast exhaust manifold for an engine is disclosed that is fastened to the engine by a number of independent flanges between each pair of which a spacer is positioned to produce an interference fit when the exhaust manifold is at ambient temperature. The use of independent flanges allow the exhaust manifold to expand when heated without creating high levels of internal stress and the spacers prevent undue distortion of the exhaust manifold when the exhaust manifold cools.

Abstract: An engine system comprises an internal combustion engine, a turbocharger and an external wastegate valve. The turbocharger includes a housing for an exhaust gas turbine and a separate housing for the wastegate valve. The turbine housing is liquid cooled so as to reduce its operating temperature thereby allowing it to be made from an aluminium alloy so as to save cost and reducing, during use, the radiation of heat therefrom.