Abstract: A joint is disclosed having a structure, a fastener passing through the structure with an end of the fastener protruding from the structure, and a cap installed on the end of the fastener. The end of the fastener includes an axially extending shaft, a fastener head carried by the shaft, and one or more washers located between the fastener head and the structure, the one or more washers spacing the fastener head and the structure apart by a distance. The cap has a cap body with a cavity which encloses the end of the fastener, and the joint further comprises a cured sealing material which seals the cavity. One of the fastener head and the cap body is formed with two or more first locking features which are axially spaced apart by a pitch.

Abstract: A joint is disclosed having a structure, a fastener passing through the structure with an end of the fastener protruding from the structure, and a cap installed on the end of the fastener. The end of the fastener includes an axially extending shaft, a fastener head carried by the shaft, and one or more washers located between the fastener head and the structure, the one or more washers spacing the fastener head and the structure apart by a distance. The cap has a cap body with a cavity which encloses the end of the fastener, and the joint further comprises a cured sealing material which seals the cavity. One of the fastener head and the cap body is formed with two or more first locking features which are axially spaced apart by a pitch.

Abstract: A cap has a body portion forming a central cavity, and an annular flange which extends outwardly from the body portion. The body portion is deformable between a first configuration in which the annular flange is inclined upwardly, and a second configuration in which the annular flange is inclined downwardly. A method includes applying a quantity of sealant to the annular flange in the first configuration; fitting the cap over the end of the fastener so that the fastener is enclosed by the cap; and turning down the annular flange such that the cap assumes the second configuration in which an annular pocket is formed between the flange and the base, and the sealant material fills the annular pocket; and bonding the cap to the structure with the sealant material.

Abstract: A cap has a body portion forming a central cavity, and an annular flange which extends outwardly from the body portion. The body portion is deformable between a first configuration in which the annular flange is inclined upwardly, and a second configuration in which the annular flange is inclined downwardly. A method includes applying a quantity of sealant to the annular flange in the first configuration; fitting the cap over the end of the fastener so that the fastener is enclosed by the cap; and turning down the annular flange such that the cap assumes the second configuration in which an annular pocket is formed between the flange and the base, and the sealant material fills the annular pocket; and bonding the cap to the structure with the sealant material.