Abstract: Methods for restoring elasticity to a stiffened elastic material include prestretching, compressing and/or notching the stiffened elastic material. These methods can be used alone, or in combination for a compounding effect.

Abstract: A method of preparing a nonwoven web that has substantially continuous synthetic fine fiber includes preparing an aqueous amide crosslinked polymer solution. The solution is extruded through a die having a plurality of orifices to form a plurality of threadlines. The threadlines are then attenuated with a primary gaseous source under conditions sufficient to permit the viscosity of each threadline to increase incrementally with increasing distance from the die, at a rate sufficient to provide fibers having a desired attenuation and mean fiber diameter without significant fiber breakage.

Abstract: Methods for restoring elasticity to a stiffened elastic material include prestretching, compressing and/or notching the stiffened elastic material. These methods can be used alone, or in combination for a compounding effect.

Abstract: A nonwoven web and method of preparing a novel nonwoven web of synthetic fiber are disclosed. An aqueous solution amide crosslinked synthetic precursor polymer is extruded under defined conditions through a plurality of die orifices to form a plurality of threadlines. The threadlines are attenuated with a defined primary gaseous source to form fiber under conditions of controlled macro scale turbulence and under conditions sufficient to permit the viscosity of each threadline, as it leaves a die orifice and for a distance of no more than about 8 cm, to increase incrementally with increasing distance from the die, while substantially maintaining uniformity of viscosity in the radial direction, at a rate sufficient to provide fiber having the desired attenuation and mean fiber diameter without significant fiber breakage. The attenuated threadlines are dried with a defined secondary gaseous source. The resulting fibers are deposited randomly on a moving foraminous surface to form a substantially uniform web.

Abstract: An absorbent fiber is produced from a melt processable polymer. An absorbent composite includes the absorbent fiber in addition to natural fibers and superabsorbent material. A method of producing the superabsorbent fiber and absorbent composite is also disclosed.

Abstract: A nonwoven web and method of preparing a novel nonwoven web of synthetic fiber are disclosed. An aqueous solution amide crosslinked synthetic precursor polymer is extruded under defined conditions through a plurality of die orifices to form a plurality of threadlines. The threadlines are attenuated with a defined primary gaseous source to form fiber under conditions of controlled macro scale turbulence and under conditions sufficient to permit the viscosity of each threadline, as it leaves a die orifice and for a distance of no more than about 8 cm, to increase incrementally with increasing distance from the die, while substantially maintaining uniformity of viscosity in the radial direction, at a rate sufficient to provide fiber having the desired attenuation and mean fiber diameter without significant fiber breakage. The attenuated threadlines are dried with a defined secondary gaseous source. The resulting fibers are deposited randomly on a moving foraminous surface to form a substantially uniform web.

Abstract: An absorbent article (10) includes a backsheet layer (30), a liquid permeable topsheet layer (28), and an absorbent body (32) sandwiched between the backsheet and topsheet layers. The absorbent body (32) includes a first fibrous stratum (52) having a first quantity of absorbent fibers, a second fibrous stratum (54) having a second quantity of absorbent fibers, and at least a third fibrous stratum (56) which is located between and integrally formed with the first and second fibrous strata (52, 54). In particular aspects, the third fibrous stratum (56) includes an operative quantity of a substantially hydrophilic, wet-strength agent. In other aspects, the wet-strength agent is distributed in the third quantity of absorbent fibers to render the third fibrous stratum (56) substantially non-dispersible.

Abstract: An apparatus and process for forming an absorbent web (26) includes an airlaying of a first fibrous stratum (28) which has a first quantity of absorbent fibers; an airlaying of a second fibrous stratum (34) which has a second quantity of absorbent fibers; and an airlaying of a third, intermediate fibrous stratum (40) which has a third quantity of absorbent fibers. The intermediate fibrous stratum has a location that is interposed between the first fibrous stratum and the second fibrous stratum. A liquid, wet-strength agent is distributed onto the fibers of the intermediate fibrous stratum (40) during the airlaying of the intermediate fibrous stratum to thereby render the intermediate fibrous stratum substantially non-dispersible.

Abstract: An apparatus and process for forming an absorbent web (26) includes an airlaying of a first fibrous stratum (28), and an airlaying of an intermediate fibrous stratum (40) onto the first fibrous stratum. A liquid, wet-strength agent is distributed onto fibers of the intermediate fibrous stratum, and at least a second fibrous stratum (28) is airlaid onto the intermediate fibrous stratum (40). The method is desirably configured to operatively form or join the intermediate fibrous stratum (40) with the first and second fibrous strata, and render the intermediate fibrous stratum (40) substantially non-dispersible in an aqueous liquid. In a particular aspect, the strata of the web (26) can be operatively compressed prior to curing the wet-strength agent. In another aspect, the liquid wet-strength agent can be distributed onto the fibers of the intermediate fibrous stratum (40) during an airlaying of the intermediate fibrous stratum.

Abstract: An absorbent composite material composed of a fibrous absorbent material and a binding agent, the binding agent binding at least a portion of the fibers of the fibrous absorbent material. The fibrous absorbent material is preferably selected from the group consisting of fluff pulp, synthetic fibers, natural fibers, and combinations thereof. The material suitable for use as an absorbent in personal care absorbent articles such as diapers, training pants, and adult incontinence garments.

Abstract: A nonwoven web and method of preparing a novel nonwoven web of synthetic fiber are disclosed. An aqueous solution amide crosslinked synthetic precursor polymer is extruded under defined conditions through a plurality of die orifices to form a plurality of threadlines. The threadlines are attenuated with a defined primary gaseous source to form fiber under conditions of controlled macro scale turbulence and under conditions sufficient to permit the viscosity of each threadline, as it leaves a die orifice and for a distance of no more than about 8 cm, to increase incrementally with increasing distance from the die, while substantially maintaining uniformity of viscosity in the radial direction, at a rate sufficient to provide fiber having the desired attenuation and mean fiber diameter without significant fiber breakage. The attenuated threadlines are dried with a defined secondary gaseous source. The resulting fibers are deposited randomly on a moving foraminous surface to form a substantially uniform web.

Abstract: A nonwoven web and method of preparing a novel nonwoven web of synthetic fiber are disclosed. An aqueous solution amide crosslinked synthetic precursor polymer is extruded under defined conditions through a plurality of die orifices to form a plurality of threadlines. The threadlines are attenuated with a defined primary gaseous source to form fiber under conditions of controlled macro scale turbulence and under conditions sufficient to permit the viscosity of each threadline, as it leaves a die orifice and for a distance of no more than about 8 cm, to increase incrementally with increasing distance from the die, while substantially maintaining uniformity of viscosity in the radial direction, at a rate sufficient to provide fiber having the desired attenuation and mean fiber diameter without significant fiber breakage. The attenuated threadlines are dried with a defined secondary gaseous source. The resulting fibers are deposited randomly on a moving foraminous surface to form a substantially uniform web.

Abstract: A nonwoven web and method of preparing a novel nonwoven web of synthetic fiber are disclosed. An aqueous solution amide crosslinked synthetic precursor polymer is extruded under defined conditions through a plurality of die orifices to form a plurality of threadlines. The threadlines are attenuated with a defined primary gaseous source to form fiber under conditions of controlled macro scale turbulence and under conditions sufficient to permit the viscosity of each threadline, as it leaves a die orifice and for a distance of no more than about 8 cm, to increase incrementally with increasing distance from the die, while substantially maintaining uniformity of viscosity in the radial direction, at a rate sufficient to provide fiber having,the desired attenuation and mean fiber diameter without significant fiber breakage. The attenuated threadlines are dried with a defined secondary gaseous source. The resulting fibers are deposited randomly on a moving foraminous surface to form a substantially uniform web.

Abstract: A nonwoven web and method of preparing a novel nonwoven web of synthetic fiber are disclosed. An aqueous solution amide crosslinked synthetic precursor polymer is extruded under defined conditions through a plurality of die orifices to form a plurality of threadlines. The threadlines are attenuated with a defined primary gaseous source to form fiber under conditions of controlled macro scale turbulence and under conditions sufficient to permit the viscosity of each threadline, as it leaves a die orifice and for a distance of no more than about 8 cm, to increase incrementally with increasing distance from the die, while substantially maintaining uniformity of viscosity in the radial direction, at a rate sufficient to provide fiber having the desired attenuation and mean fiber diameter without significant fiber breakage. The attenuated threadlines are dried with a defined secondary gaseous source. The resulting fibers are deposited randomly on a moving foraminous surface to form a substantially uniform web.

Abstract: Disclosed is an absorbent structure containing superabsorbent material, wettable staple fiber, and wettable binder fiber. The absorbent structure exhibits a liquid uptake rate greater than the liquid uptake rate exhibited by an otherwise identical absorbent structure without any wettable staple fiber. Also disclosed is an absorbent garment containing such an absorbent structure.

Abstract: Disclosed is an absorbent structure containing hydrogel-forming polymeric material, wettable staple fiber, and wettable binder fiber. The absorbent structure exhibits improved z-direction permeability of a liquid as compared to an otherwise essentially identical absorbent structure which does not comprise a wettable binder fiber. Also disclosed is an disposable absorbent product containing such an absorbent structure.

Abstract: Disclosed is an elastomeric absorbent structure containing wettable staple fiber and thermoplastic elastomeric fiber. The elastomeric absorbent structure exhibits improved elastic properties as compared to an otherwise essentially identical absorbent structure without any thermoplastic elastomeric fiber. Also disclosed is a disposable absorbent product containing such an elastomeric absorbent structure.