Abstract: A packaging assembly in which discrete cushioning or blocking and bracing members are strategically positioned so as to provide improved protection of an article such as during shipment and storage. The assembly includes a substrate and a predetermined 2- or 3-dimensional pattern of cushioning members such as inflated (e.g., gas-filled) bags selectively and optionally independently affixed to the substrate. The pattern of cushioning members is predetermined in the x, y and z directions such that, when the substrate is positioned about the article, e.g., by folding the substrate, point contact between the cushioning members and the article is created. A method of fabricating a shock protective assembly for packaging an article is also disclosed.

Abstract: A packaging assembly in which discrete cushioning or blocking and bracing members are strategically positioned so as to provide improved protection of an article such as during shipment and storage. The assembly includes a substrate and a predetermined 2- or 3-dimensional pattern of cushioning members such as inflated (e.g., gas-filled) bags selectively and optionally independently affixed to the substrate. The pattern of cushioning members is predetermined in the x, y and z directions such that, when the substrate is positioned about the article, e.g., by folding the substrate, point contact between the cushioning members and the article is created. A method of fabricating a shock protective assembly for packaging an article is also disclosed.

Abstract: A packaging assembly in which discrete cushioning or blocking and bracing members are strategically positioned so as to provide improved protection of an article such as during shipment and storage. The assembly includes a substrate and a predetermined 2- or 3-dimensional pattern of cushioning members such as inflated (e.g., gas-filled) bags selectively and optionally independently affixed to the substrate. The pattern of cushioning members is predetermined in the x, y and z directions such that, when the substrate is positioned about the article, e.g., by folding the substrate, point contact between the cushioning members and the article is created. A method of fabricating a shock protective assembly for packaging an article is also disclosed.

Abstract: A packaging assembly in which discrete cushioning or blocking and bracing members are strategically positioned so as to provide improved protection of an article such as during shipment and storage. The assembly includes a substrate and a predetermined 2- or 3-dimensional pattern of cushioning members such as inflated (e.g., gas-filled) bags selectively and optionally independently affixed to the substrate. The pattern of cushioning members is predetermined in the x, y and z directions such that, when the substrate is positioned about the article, e.g., by folding the substrate, point contact between the cushioning members and the article is created. A method of fabricating a shock protective assembly for packaging an article is also disclosed.

Abstract: An apparatus is disclosed for enhancing the mixing of foam precursors in foam-in-bag precursor systems, to thereby enhance the quality of the resulting foam. The apparatus comprises a heated chamber for storing bags containing the precursors in separate compartments, an opening for dispensing the heated bags, and mechanical agitators for externally agitating the bag containing the separated foam-forming precursors to mix the precursors and form foam. Also, a foam cushion packaging precursor is disclosed and comprises such a heated bag.

Abstract: An apparatus is disclosed for enhancing the mixing of foam precursors in foam-in-bag precursor systems, to thereby enhance the quality of the resulting foam. The apparatus comprises a heated chamber for storing bags containing the precursors in separate compartments, an opening for dispensing the heated bags, and mechanical agitators for externally agitating the bag containing the separated foam-forming precursors to mix the precursors and form foam. Also, a foam cushion packaging precursor is disclosed and comprises such a heated bag.

Abstract: A method is disclosed for of enhancing the mixing of foam precursors in foam-in-bag precursor systems, to thereby enhance the quality of the resulting foam. The method comprises externally agitating a bag formed from plastic film material and containing separated foam-forming precursors, to thereby mix the precursors and form foam, and wherein the bag has been warmed to a temperature above ambient temperature prior to the agitation.

Abstract: A foam in bag cushion precursor is disclosed that is particularly useful for manual operation. The cushion precursor comprises a bag formed of two sheets of flexible plastic film material closed on all four side edges; a frangible seal that defines separate interior cells in a portion of the bag; a first foam precursor composition in one of the interior cells; and a second foam precursor composition in another of the interior cells. One of the cells has a nonfrangible seal wall other than one of the side edges for directing the contents of the cell to mix with the contents of the other cell before the mixed contents enter the remaining portion of said bag.

Abstract: A foam-in-bag packaging system is disclosed that comprises a mixing device for mixing foam precursors in a bag of flexible plastic film material sealed on all four sides by respective edge seals and having a plurality of frangible seals therein defining three separate interior cells in the bag. Two of the cells separately contain a first and second foam precursor composition and the cells are located at one end of the bag. The remainder of the bag is vented for permitting gases to escape from the bag as the foam precursors form foam while preventing foam or foam precursors from escaping from the bag. The mixing device ruptures the frangible seals to form a single interior cell and mixes the first and second foam precursors.

Abstract: A foam-in-place packaging system is disclosed that comprises a bag foamed of two sheets of flexible plastic film material sealed on all four sides by respective edge seals. A plurality of frangible seals are between the two sheets and define three separate interior cells in the bag. The frangible seals extend between the edge seals or between an edge seal and another frangible seal to thereby define a single cell bag when the frangible seals are broken. The cells separately contain a first and second foam precursor composition, and the bag includes means for permitting gases to vent from the bag as the foam precursors form foam while preventing foam or foam precursors from escaping from the bag.

Abstract: A foam-in-place packaging system is disclosed that comprises a bag foamed of two sheets of flexible plastic film material sealed on all four sides by respective edge seals. A plurality of frangible seals are between the two sheets and define three separate interior cells in the bag. The frangible seals extend between the edge seals or between an edge seal and another frangible seal to thereby define a single cell bag when the frangible seals are broken. The cells separately contain a first and second foam precursor composition, and the bag includes means for permitting gases to vent from the bag as the foam precursors form foam while preventing foam or foam precursors from escaping from the bag.