Abstract: THIS invention relates to a method of disposing of residues from the comminution and processing of ores. The method includes the steps of classifying the processing residues into a water permeable sand fraction and a tailings fraction and depositing the tailings fraction and the sand fraction to form a multilayer structure contained by at least one containment wall (14) with the sand fraction forming continuous channels (12) through the tailings fraction (10) to allow water contained in the tailings and sand to flow by gravity, through the sand channels, to water discharge points (16), and recovering the water (18) from the water discharge points.

Abstract: THIS invention relates to a method of disposing of residues from the comminution and processing of ores. The method includes the steps of classifying the processing residues into a water permeable sand fraction and a tailings fraction and depositing the tailings fraction and the sand fraction to form a multilayer structure contained by at least one containment wall (14) with the sand fraction forming continuous channels (12) through the tailings fraction (10) to allow water contained in the tailings and sand to flow by gravity, through the sand channels, to water discharge points (16), and recovering the water (18) from the water discharge points.

Abstract: THIS invention relates a method for processing a sulphide ore containing metal values comprising the integration of a sand heap leach (10) and a flotation process (12), providing a method which is suited to processing ores with significant quantities of leachable sulphides. The method includes a comminution step (14), and the classification of the comminuted ore into an oversize coarse fraction (16), a fine fraction (18) suitable for fine flotation and optionally an intermediate fraction (20) suitable for coarse flotation. A concentrate (30) containing iron sulphides from a fine flotation step (22) and optionally a concentrate (36) from a coarse flotation step (34) are blended with the oversize coarse fraction (16), to obtain a blended ore (39) is stacked and subjected to a heap leach process (40).

Abstract: THIS invention relates to a method of recovering metal values such as gold, copper, nickel, zinc and uranium from ores containing said metal values. The method includes the steps of crushing an ore (10) to provide a sand containing metal values with a P80 of less than 5 mm but greater than 1 mm; classifying the sand (12) to remove a finer fraction to provide classified sand with a P10 of greater than 0.15 mm, and a P90/P10 ratio of less than 25 and greater than 3, forming a heap (18) from the classified sand, and distributing leachant and air through the heap to leach the values from the sand in a pregnant leachate, from which the leached values may be recovered. The invention also relates to a heap formed from ore processed by this method.

Abstract: A process for recovering value metals from ore comprising rock, including the steps of preselection of a grade of ore to be microwaved to form an ore stream; subjecting the ore stream to microwave energy to partially fracture rocks in the stream and form a partially fractured ore stream; crushing the partially fractured ore stream to preferentially fracture the pre-weakened ore, to form a crushed ore stream; and Screening the crushed ore stream to form a fines fraction ore stream for further processing; and a gangue fraction that may justify further processing.

Abstract: THIS invention relates to a process for the enhanced recovery of chromite and platinum group metals (PGMs) from a mixed chromite/PGM ore. Ore is ground 12, classified 14, to produce a coarse fraction and a fine fraction 36. The coarse fraction is subjected to gravity separation 16 and coarse particle flotation 20 to obtain a chrome concentrate and a PGM concentrate. The fine fraction 36 and PGM concentrate are ground 28, and subjected to conventional flotation 30 to obtain a PGM concentrate product 32. The benefits of this novel configuration of gravity concentration and coarse flotation technologies, as applied to both chromite and PGM recovery, are higher recoveries of chromite in a saleable concentrate, higher recoveries of PGMs and base metals, and lower chromite content in the PGM concentrate.

Abstract: This invention relates to a method for processing nickel laterite ore, including the steps of obtaining a mined laterite ore from a mining operation 42; and feeding the ore through a bulk sorter 44 comprising a sensor arrangement and a diverting mechanism that separates the ore into a beneficiated stream of nickel laterite ore 28 wherein the grade of nickel is higher than the grade of the ore fed into the bulk sorter for further processing 52 by leaching or smelting; one or more low grade fractions of ore 50 with a lower nickel grade than the beneficiated stream; and a waste fraction 46. This configuration efficiently separates lower grade patches in the run of mine ore, to either a low-grade stockpile or waste, and efficiently blends the selected high-grade ore to meet the specifications of the subsequent processing.

Abstract: This invention relates to a process for recovering value metals from sulphide ore, including steps of crushing ore in a primary crusher (14) to a size of about 40 cm and less, passing the crushed ore through one or more of the following pre-beneficiation processes such as bulk sorting (16) and screening (20) followed by coarse floatation (46/50), or gravity separation or magnetic separation. A waste stream (54) from the pre-beneficiation process/es with a particle size greater than 100 ?m is stacked in a heap (26) and subjected to a heap leach. This integrated process utilises the pre-beneficiation techniques best suited to the characteristics of a particular orebody; and during the pre-beneficiation simultaneously creating a low grade stream that yields significantly higher recoveries than achievable by normal heap leaching of low grade run of mine ore.

Abstract: The invention relates to a method for mining and processing of an ore. The method comprises at least one mobile comminution device (26) comprising at least one mobile crusher unit and at least one mobile grinding unit located proximate to an ore body that is being mined (20), fragmented ore (22) from the ore body is comminuted in the mobile comminution device (26) to a size which can be readily pumped (28) without the use of special carrier fluids, preferably to a particle size p50 in the range between 0.05 to 1 mm and the comminuted ore is combined with water to form a slurry.

Abstract: THIS invention relates to an integrated process for recovering the valuable iron fraction from low grade iron ore, including the steps of: comminution 14 and classification 36/39 to obtain a classified fraction suitable for coarse flotation and classified fraction suitable for fine beneficiation; subjecting the fraction suitable for coarse flotation to coarse flotation 40 to obtain an intermediate iron concentrate 42 and a coarse sand residue 44; grinding the intermediate concentrate to a size suitable for fine beneficiation; and subjecting the fractions suitable for fine beneficiation to fine beneficiation 46 and obtaining a final iron concentrate 48 and a fine tailings 50.

Abstract: THIS invention relates to a method of disposing of residues from the comminution and processing of ores. The method includes the steps of classifying the processing residues into a water permeable sand fraction and a tailings fraction and depositing the tailings fraction and the sand fraction to form a multilayer structure contained by at least one containment wall (14) with the sand fraction forming continuous channels (12) through the tailings fraction (10) to allow water contained in the tailings and sand to flow by gravity, through the sand channels, to water discharge points (16), and recovering the water (18) from the water discharge points.

Abstract: THIS invention relates to a process for recovering value metals from ore (50) configured such as to substantively reduce or eliminate the need for a tailings storage facility. This object is achieved through an integrated processing system designed to enhance the ratio of sand residue from coarse flotation (62) to the amount of tailings arising from fine flotation (72), and then blending a proportion of coarse and fine flotation gangue materials into a free draining stack (82).

Abstract: This invention relates to a method for processing nickel laterite ore, including the steps of obtaining a mined laterite ore from a mining operation 42; and feeding the ore through a bulk sorter 44 comprising a sensor arrangement and a diverting mechanism that separates the ore into a beneficiated stream of nickel laterite ore 28 wherein the grade of nickel is higher than the grade of the ore fed into the bulk sorter for further processing 52 by leaching or smelting; one or more low grade fractions of ore 50 with a lower nickel grade than the beneficiated stream; and a waste fraction 46. This configuration efficiently separates lower grade patches in the run of mine ore, to either a low-grade stockpile or waste, and efficiently blends the selected high-grade ore to meet the specifications of the subsequent processing.

Abstract: The invention relates to a method for mining and processing of an ore. The method comprises at least one mobile comminution device (26) comprising at least one mobile crusher unit and at least one mobile grinding unit located proximate to an ore body that is being mined (20), fragmented ore (22) from the ore body is comminuted in the mobile comminution device (26) to a size which can be readily pumped (28) without the use of special carrier fluids, preferably to a particle size p50 in the range between 0.05 to 1 mm and the comminuted ore is combined with water to form a slurry.

Abstract: This invention relates to a process for recovering value metals from sulphide ore, including steps of crushing ore in a primary crusher (14) to a size of about 40 cm and less, passing the crushed ore through one or more of the following pre-beneficiation processes such as bulk sorting (16) and screening (20) followed by coarse floatation (46/50), or gravity separation or magnetic separation. A waste stream (54) from the pre-beneficiation process/es with a particle size greater than 100 ?m is stacked in a heap (26) and subjected to a heap leach. This integrated process utilises the pre-beneficiation techniques best suited to the characteristics of a particular orebody; and during the pre-beneficiation simultaneously creating a low grade stream that yields significantly higher recoveries than achievable by normal heap leaching of low grade run of mine ore.

Abstract: This invention relates to a process for recovering valuable metals from ore with significantly reduced water consumption through the discrete treatment and storage of coarse tailings. Ore is ground to produce a coarse particulate ore. The coarse particulate ore is treated in a coarse flotation stage to produce a low grade concentrate fraction and a coarse tailings fraction. The low grade concentrate fraction is treated to produce fine tailings and a saleable concentrate. The coarse tailings are treated separately from the fine tailings and water is recovered from the coarse tailings by hydraulically stacking; filtering or screening, whereafter the coarse tailings are dry stacked, without being recombined with the fine tailings.

Abstract: This invention relates to an integrated process for recovering value metals from sulphide ore which includes the steps of bulk sorting 16 and screening 24/28 crushed ore. The sorted/screened coarse ore stream is ground and classified 20 to provide a coarse fraction 34 suitable for coarse flotation and a first fine fraction 38 suitable for flotation. The coarse fraction suitable for coarse flotation is subjected to coarse flotation 36 thereby to obtain a gangue 42 and an intermediate concentrate 46. The intermediate concentrate is subjected to grinding 48 to provide a second fine fraction suitable for conventional flotation. The first fine fraction and the second fine fraction are subjected to conventional flotation 40 to provide a concentrate and tailings.

Abstract: THIS invention relates to an integrated process for recovering the valuable iron fraction from low grade iron ore, including the steps of: comminution 14 and classification 36/39 to obtain a classified fraction suitable for coarse flotation and classified fraction suitable for fine beneficiation; subjecting the fraction suitable for coarse flotation to coarse flotation 40 to obtain an intermediate iron concentrate 42 and a coarse sand residue 44; grinding the intermediate concentrate to a size suitable for fine beneficiation; and subjecting the fractions suitable for fine beneficiation to fine beneficiation 46 and obtaining a final iron concentrate 48 and a fine tailings 50.

Abstract: THIS invention relates to a process for recovering value metals from ore (50) configured such as to substantively reduce or eliminate the need for a tailings storage facility. This object is achieved through an integrated processing system designed to enhance the ratio of sand residue from coarse flotation (62) to the amount of tailings arising from fine flotation (72), and then blending a proportion of coarse and fine flotation gangue materials into a free draining stack (82).

Abstract: This invention relates to a process for recovering valuable metals from ore with significantly reduced water consumption through the discrete treatment and storage of coarse tailings. Ore is ground to produce a coarse particulate ore. The coarse particulate ore is treated in a coarse flotation stage to produce a low grade concentrate fraction and a coarse tailings fraction. The low grade concentrate fraction is treated to produce fine tailings and a saleable concentrate. The coarse tailings are treated separately from the fine tailings and water is recovered from the coarse tailings by hydraulically stacking; filtering or screening, whereafter the coarse tailings are dry stacked, without being recombined with the fine tailings.