Abstract: A comprehensive method to train and aid manufacturers in identifying inefficiencies in product manufacturing processes and in improving such processes. The method includes placing individuals in roles associated with a complete manufacturing operation from supply acquisition through to product delivery in the simulation of a product to be made. The method includes a set of tools describing individual stages of the complete manufacturing process but with all tools related to the common simulation. The individuals carry out their roles in the steps of the production simulation and their roles may be varied. This comprehensive method aids individuals in the observation and correction of wasteful production activities from the supply chain through manufacturing and back-end functions.

Abstract: A system and related method to train and aid manufacturers in identifying inefficiencies in product manufacturing processes and in improving such processes. The method includes an evaluation of an existing manufacturing operation and one or more training sessions to train representatives of the manufacturing organization in process improvement methods. The training session includes a manufacturing process simulation and customizable presentation materials. The system and method further include value stream mapping to identify the value of process improvements made, and a plan and means for implementing the process improvements. The system includes detailed forms, templates, and instructions for alternative means, selectable by a manufacturer, to implement the improvements. The system and method further include a process and means for following up on the implementation of the process improvements.

Abstract: In the finishing of dry wall-board surfaces at joints and outside and inside corners by applying joint compounds, by taping thereover and by applying wipe-off tools for removal of excess compound applied and feathering of the tape edges either simultaneously or otherwise, the improvement which comprises using a cellular or cellulosic sponge roller having an operative peripheral sleeve circular in profile and adapted to pick up and distribute said compound in the application thereof.