Patents by Inventor Anthony Ricci

Anthony Ricci has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11289306
    Abstract: The embodiments herein relate to methods and apparatus for etching features in semiconductor substrates. In a number of cases, the features may be etched while forming a spin-torque-transfer random access memory (STT-RAM) device. In various embodiments, the substrate may be cooled to a low temperature via a cooled substrate support during particular processing steps. The cooled substrate support may have beneficial impacts in terms of reducing the degree of diffusion-related damage in a resulting device. Further, the use of a non-cooled substrate support during certain other processing steps can likewise have beneficial impacts in terms of reducing diffusion-related damage, depending on the particular step. In some implementations, the cooled substrate support may be used in a process to preferentially deposit a material (in some cases a reactant) on certain portions of the substrate.
    Type: Grant
    Filed: August 21, 2017
    Date of Patent: March 29, 2022
    Assignee: Lam Research Corporation
    Inventors: Thorsten Lill, Ivan L. Berry, III, Anthony Ricci
  • Patent number: 10892197
    Abstract: A lower electrode assembly configured to support a semiconductor substrate in a plasma processing chamber includes a base plate, an upper plate above the base plate, and a mounting groove surrounding a bond layer located between the base plate and the upper plate. An edge seal including a compressible ring is mounted in the mounting groove such that the compressible ring is axially compressed between the upper plate and the base plate. At least one gas passage is in fluid communication with an annular space between the compressible ring and an inner wall of the mounting groove. The at least gas one passage extends through the base plate and includes a plurality of outlets in fluid communication with the annular space. In some examples, a backing seal may be located between the edge seal and an inner wall of the mounting groove.
    Type: Grant
    Filed: August 29, 2018
    Date of Patent: January 12, 2021
    Assignee: LAM RESEARCH CORPORATION
    Inventors: Keith William Gaff, Matthew Busche, Anthony Ricci, Henry S. Povolny, Scott Stevenot
  • Patent number: 10879053
    Abstract: A baseplate for a temperature controlled substrate support assembly in a vacuum chamber includes a single cavity in an upper surface of the base plate. A cylindrical wall extends upward around an outer perimeter of the base plate to define the cavity. A cover plate arranged on the base plate above the cavity is in thermal contact with the cylindrical wall of the base plate. A plurality of thermoelectric modules is arranged within the cavity in the upper surface of the base plate in thermal contact with the cover plate and the base plate and is sealed from the vacuum chamber and maintained at atmospheric pressure. A plurality of fluid channels is arranged within the base plate below the cavity. A plurality of heat transfer pipes extends downward toward the fluid channels from an upper surface of the base plate within the cavity.
    Type: Grant
    Filed: December 28, 2016
    Date of Patent: December 29, 2020
    Assignee: Lam Research Corporation
    Inventors: Anthony Ricci, Henry Povolny
  • Publication number: 20190024970
    Abstract: A beverage cooling apparatus for imparting coldness to beverage containers includes a base having a planar configuration and having a pair of side walls extending upwardly from ends of the base. The apparatus includes a guide member that includes first and second end portions and defining a plurality of apertures spaced apart from one another between the first and second end portions thereof that are configured to selectively receive and suspend the plurality of beverage containers, respectively. The first and second end portions of the guide member are coupled to upper ends of the side walls of the cooling member, respectively. The cooling member includes a temperature transfer material that transfers hot or cold heat energy to beverage containers suspended in apertures, respectively, such that they touch or are in proximity to the cooling member. The cooling member is separable from the guide member and re-frozen for later use.
    Type: Application
    Filed: July 21, 2017
    Publication date: January 24, 2019
    Inventors: Franco Sapia, Anthony Ricci
  • Publication number: 20180366379
    Abstract: A lower electrode assembly configured to support a semiconductor substrate in a plasma processing chamber includes a base plate, an upper plate above the base plate, and a mounting groove surrounding a bond layer located between the base plate and the upper plate. An edge seal including a compressible ring is mounted in the mounting groove such that the compressible ring is axially compressed between the upper plate and the base plate. At least one gas passage is in fluid communication with an annular space between the compressible ring and an inner wall of the mounting groove. The at least gas one passage extends through the base plate and includes a plurality of outlets in fluid communication with the annular space. In some examples, a backing seal may be located between the edge seal and an inner wall of the mounting groove.
    Type: Application
    Filed: August 29, 2018
    Publication date: December 20, 2018
    Inventors: Keith William GAFF, Matthew BUSCHE, Anthony RICCI, Henry S. POVOLNY, Scott STEVENOT
  • Patent number: 10090211
    Abstract: A lower electrode assembly useful for supporting a semiconductor substrate in a plasma processing chamber includes a temperature controlled base plate, an upper plate above the base plate, and an annular mounting groove surrounding a bond layer located between the base plate and the upper plate. The mounting groove includes an inner wall, an opening of the mounting groove faces radially outward relative to the inner wall, and the mounting groove includes a step extending downward from the upper plate on an upper wall of the groove or extending upward from the base plate on a lower wall of the groove. An edge seal including a compressible ring is mounted in the groove such that the compressible ring is compressed between the upper plate and the base plate to cause an outer surface of the compressible ring to be biased radially outward relative to the inner wall toward the step.
    Type: Grant
    Filed: December 26, 2013
    Date of Patent: October 2, 2018
    Assignee: LAM RESEARCH CORPORATION
    Inventors: Keith William Gaff, Matthew Busche, Anthony Ricci, Henry S. Povolny, Scott Stevenot
  • Publication number: 20170372911
    Abstract: The embodiments herein relate to methods and apparatus for etching features in semiconductor substrates. In a number of cases, the features may be etched while forming a spin-torque-transfer random access memory (STT-RAM) device. In various embodiments, the substrate may be cooled to a low temperature via a cooled substrate support during particular processing steps. The cooled substrate support may have beneficial impacts in terms of reducing the degree of diffusion-related damage in a resulting device. Further, the use of a non-cooled substrate support during certain other processing steps can likewise have beneficial impacts in terms of reducing diffusion-related damage, depending on the particular step. In some implementations, the cooled substrate support may be used in a process to preferentially deposit a material (in some cases a reactant) on certain portions of the substrate. The disclosed embodiments may be used to achieve high quality anisotropic etching results.
    Type: Application
    Filed: August 21, 2017
    Publication date: December 28, 2017
    Inventors: Thorsten Lill, Ivan L. Berry, III, Anthony Ricci
  • Patent number: 9779955
    Abstract: The embodiments herein relate to methods and apparatus for etching features in semiconductor substrates. In a number of cases, the features may be etched while forming a spin-torque-transfer random access memory (STT-RAM) device. In various embodiments, the substrate may be cooled to a low temperature via a cooled substrate support during particular processing steps. The cooled substrate support may have beneficial impacts in terms of reducing the degree of diffusion-related damage in a resulting device. Further, the use of a non-cooled substrate support during certain other processing steps can likewise have beneficial impacts in terms of reducing diffusion-related damage, depending on the particular step. In some implementations, the cooled substrate support may be used in a process to preferentially deposit a material (in some cases a reactant) on certain portions of the substrate. The disclosed embodiments may be used to achieve high quality anisotropic etching results.
    Type: Grant
    Filed: February 25, 2016
    Date of Patent: October 3, 2017
    Assignee: Lam Research Corporation
    Inventors: Thorsten Lill, Ivan L. Berry, III, Anthony Ricci
  • Publication number: 20170250087
    Abstract: The embodiments herein relate to methods and apparatus for etching features in semiconductor substrates. In a number of cases, the features may be etched while forming a spin-torque-transfer random access memory (STT-RAM) device. In various embodiments, the substrate may be cooled to a low temperature via a cooled substrate support during particular processing steps. The cooled substrate support may have beneficial impacts in terms of reducing the degree of diffusion-related damage in a resulting device. Further, the use of a non-cooled substrate support during certain other processing steps can likewise have beneficial impacts in terms of reducing diffusion-related damage, depending on the particular step. In some implementations, the cooled substrate support may be used in a process to preferentially deposit a material (in some cases a reactant) on certain portions of the substrate. The disclosed embodiments may be used to achieve high quality anisotropic etching results.
    Type: Application
    Filed: February 25, 2016
    Publication date: August 31, 2017
    Inventors: Thorsten Lill, Ivan L. Berry, III, Anthony Ricci
  • Patent number: 9728429
    Abstract: Parasitic plasma in voids in a component of a plasma processing chamber can be eliminated by covering electrically conductive surfaces in an interior of the voids with a sleeve. The voids can be gas holes, lift pin holes, helium passages, conduits and/or plenums in chamber components such as an upper electrode and a substrate support.
    Type: Grant
    Filed: July 27, 2010
    Date of Patent: August 8, 2017
    Assignee: LAM RESEARCH CORPORATION
    Inventors: Anthony Ricci, Saurabh Ullal, Larry Martinez
  • Publication number: 20170110298
    Abstract: A baseplate for a temperature controlled substrate support assembly in a vacuum chamber includes a single cavity in an upper surface of the base plate. A cylindrical wall extends upward around an outer perimeter of the base plate to define the cavity. A cover plate arranged on the base plate above the cavity is in thermal contact with the cylindrical wall of the base plate. A plurality of thermoelectric modules is arranged within the cavity in the upper surface of the base plate in thermal contact with the cover plate and the base plate and is sealed from the vacuum chamber and maintained at atmospheric pressure. A plurality of fluid channels is arranged within the base plate below the cavity. A plurality of heat transfer pipes extends downward toward the fluid channels from an upper surface of the base plate within the cavity.
    Type: Application
    Filed: December 28, 2016
    Publication date: April 20, 2017
    Inventors: Anthony RICCI, Henry POVOLNY
  • Publication number: 20150187614
    Abstract: A lower electrode assembly useful for supporting a semiconductor substrate in a plasma processing chamber includes a temperature controlled lower base plate, an upper plate, a mounting groove surrounding a bond layer and an edge seal comprising a ring compressed in the groove. A gas source supplies inert gas to the groove and maintains the inert gas at a pressure of 100 mTorr to 100 Torr in the groove.
    Type: Application
    Filed: December 26, 2013
    Publication date: July 2, 2015
    Applicant: Lam Research Corporation
    Inventors: Keith William Gaff, Matthew Busche, Anthony Ricci, Henry S. Povolny, Scott Stevenot
  • Publication number: 20140356985
    Abstract: A temperature controlled substrate support assembly used for processing a substrate in a vacuum chamber of a semiconductor processing apparatus. The substrate support assembly comprises a top plate for supporting the substrate. A base plate is disposed below the top plate wherein the base plate comprises a cavity in an upper surface of the base plate. A cover plate is disposed between the top plate and the base plate. At least one thermoelectric module is in the cavity in the upper surface of the base plate wherein the at least one thermoelectric module is in thermal contact with the top plate and the base plate, and the at least one thermoelectric module is maintained at atmospheric pressure.
    Type: Application
    Filed: June 3, 2013
    Publication date: December 4, 2014
    Applicant: Lam Research Corporation
    Inventors: Anthony Ricci, Henry Povolny
  • Patent number: 8587113
    Abstract: A thermal plate for a substrate support assembly in a semiconductor plasma processing apparatus, includes multiple independently controllable planar thermal zones arranged in a scalable multiplexing layout, and electronics to independently control and power the planar heater zones. Each planar thermal zone uses at least one Peltier device as a thermoelectric element. A substrate support assembly in which the thermal plate is incorporated has an electrostatic clamping electrode layer and a temperature controlled base plate. Methods for manufacturing the thermal plate include bonding together ceramic or polymer sheets having planar thermal zones, positive, negative and common lines and vias.
    Type: Grant
    Filed: June 7, 2013
    Date of Patent: November 19, 2013
    Assignee: Lam Research Corporation
    Inventors: Keith William Gaff, Keith Comendant, Anthony Ricci
  • Publication number: 20130269368
    Abstract: A thermal plate for a substrate support assembly in a semiconductor plasma processing apparatus, includes multiple independently controllable planar thermal zones arranged in a scalable multiplexing layout, and electronics to independently control and power the planar heater zones. Each planar thermal zone uses at least one Peltier device as a thermoelectric element. A substrate support assembly in which the thermal plate is incorporated has an electrostatic clamping electrode layer and a temperature controlled base plate. Methods for manufacturing the thermal plate include bonding together ceramic or polymer sheets having planar thermal zones, positive, negative and common lines and vias.
    Type: Application
    Filed: June 7, 2013
    Publication date: October 17, 2013
    Inventors: Keith William GAFF, Keith Comendant, Anthony Ricci
  • Patent number: 8461674
    Abstract: A thermal plate for a substrate support assembly in a semiconductor plasma processing apparatus, comprises multiple independently controllable planar thermal zones arranged in a scalable multiplexing layout, and electronics to independently control and power the planar heater zones. Each planar thermal zone uses at least one Peltier device as a thermoelectric element. A substrate support assembly in which the thermal plate is incorporated includes an electrostatic clamping electrode layer and a temperature controlled base plate. Methods for manufacturing the thermal plate include bonding together ceramic or polymer sheets having planar thermal zones, positive, negative and common lines and vias.
    Type: Grant
    Filed: September 21, 2011
    Date of Patent: June 11, 2013
    Assignee: Lam Research Corporation
    Inventors: Keith William Gaff, Keith Comendant, Anthony Ricci
  • Patent number: 8410393
    Abstract: A recirculation system of a substrate support on which a semiconductor substrate is subjected to a multistep process in a vacuum chamber, the system comprising a substrate support having at least one liquid flow passage in a base plate thereof, an inlet and an outlet in fluid communication with the flow passage, a supply line in fluid communication with the inlet, and a return line in fluid communication with the outlet; a first recirculator providing liquid at temperature T1 in fluid communication with the supply line and the return line; a second recirculator providing liquid at temperature T2 in fluid communication with the supply line and the return line, temperature T2 being at least 10° C. above temperature T1; a pre-cooling unit providing liquid at temperature Tpc connected to the inlet and the outlet, temperature Tpc being at least 10° C. below T1; a pre-heating unit providing liquid at temperature Tph connected to the inlet and the outlet, temperature Tph being at least 10° C.
    Type: Grant
    Filed: May 24, 2010
    Date of Patent: April 2, 2013
    Assignee: Lam Research Corporation
    Inventors: Anthony Ricci, Saurabh Ullal, Michael Kang, Matthew Busche
  • Publication number: 20130072035
    Abstract: A thermal plate for a substrate support assembly in a semiconductor plasma processing apparatus, comprises multiple independently controllable planar thermal zones arranged in a scalable multiplexing layout, and electronics to independently control and power the planar heater zones. Each planar thermal zone uses at least one Peltier device as a thermoelectric element. A substrate support assembly in which the thermal plate is incorporated includes an electrostatic clamping electrode layer and a temperature controlled base plate. Methods for manufacturing the thermal plate include bonding together ceramic or polymer sheets having planar thermal zones, positive, negative and common lines and vias.
    Type: Application
    Filed: September 21, 2011
    Publication date: March 21, 2013
    Applicant: Lam Research Corporation
    Inventors: Keith William Gaff, Keith Comendant, Anthony Ricci
  • Publication number: 20120024449
    Abstract: Parasitic plasma in voids in a component of a plasma processing chamber can be eliminated by covering electrically conductive surfaces in an interior of the voids with a sleeve. The voids can be gas holes, lift pin holes, helium passages, conduits and/or plenums in chamber components such as an upper electrode and a substrate support.
    Type: Application
    Filed: July 27, 2010
    Publication date: February 2, 2012
    Applicant: Lam Research Corporation
    Inventors: Anthony Ricci, Saurabh Ullal, Larry Martinez
  • Publication number: 20110284505
    Abstract: A recirculation system of a substrate support on which a semiconductor substrate is subjected to a multistep process in a vacuum chamber, the system comprising a substrate support having at least one liquid flow passage in a base plate thereof, an inlet and an outlet in fluid communication with the flow passage, a supply line in fluid communication with the inlet, and a return line in fluid communication with the outlet; a first recirculator providing liquid at temperature T1 in fluid communication with the supply line and the return line; a second recirculator providing liquid at temperature T2 in fluid communication with the supply line and the return line, temperature T2 being at least 10° C. above temperature T1; a pre-cooling unit providing liquid at temperature Tpc connected to the inlet and the outlet, temperature Tpc being at least 10° C. below T1; a pre-heating unit providing liquid at temperature Tph connected to the inlet and the outlet, temperature Tph being at least 10° C.
    Type: Application
    Filed: May 24, 2010
    Publication date: November 24, 2011
    Applicant: Lam Research Corporation
    Inventors: Anthony Ricci, Saurabh Ullal, Michael Kang, Matthew Busche