Abstract: A plug assembly for an electromechanical surgical system includes: a housing defining a proximal facing bore; a pair of electrical contacts disposed within the housing, each electrical contact including a distal end portion projecting distally from a distal end of the housing; and a proximal end portion disposed within the proximal facing bore of the housing; a ribbon cable having a distal end portion electrically connected to the proximal end portion of each of the pair of electrical contacts, and being disposed with the proximal facing bore of the housing; and an encapsulating material filling the proximal facing bore of the housing.

Abstract: A plug assembly for an electromechanical surgical system includes: a housing defining a proximal facing bore; a pair of electrical contacts disposed within the housing, each electrical contact including a distal end portion projecting distally from a distal end of the housing; and a proximal end portion disposed within the proximal facing bore of the housing; a ribbon cable having a distal end portion electrically connected to the proximal end portion of each of the pair of electrical contacts, and being disposed with the proximal facing bore of the housing; and an encapsulating material filling the proximal facing bore of the housing.

Abstract: A reload assembly includes a shell housing, a knife carrier, and at least one engagement member. The shell housing includes an inner housing portion and an outer housing portion that is spaced from the outer housing portion to define an annular cavity. The knife carrier defines a longitudinal axis and supports a knife. The knife carrier also defines a stepped central bore having a distal portion and a proximal portion and has a shoulder positioned between the distal and proximal portions. The at least one engagement member is supported on the knife carrier and is positioned to engage the inner housing portion of the shell housing when the knife carrier is in its retracted position to retain the knife carrier in the retracted position.

Abstract: A surgical device includes a handle assembly having a controller and an adapter assembly including a tubular housing having a proximal end portion configured to couple to the handle assembly and a distal end portion. The adapter assembly also includes a load sensing assembly disposed with the tubular housing. The load sensing assembly is configured to measure a load exerted on the tubular housing and includes: a sensor body having a pocket defined therein; a load sensor circuit disposed within the pocket and coupled to the sensor body; and a signal processing circuit disposed within the pocket and electrically coupled to the load sensor circuit. The load sensing assembly further includes a cover disposed over the pocket and enclosing the load sensor circuit and the signal processing circuit therein, the cover being coupled to the sensor body thereby forming a first hermetic seal therebetween.

Abstract: A method of assembling a hermetically sealed printed circuit board includes: securing a flange of a cap against an electrical contact region on a first side of a substrate, the flange extending across a first end portion of a wall of the cap, the wall extending around the electrical contact region and including a second end portion disposed in an open configuration; and closing the second end portion of the wall to form a hermetically sealed chamber around the electrical contact region.

Abstract: A surgical instrument includes a shell assembly and an adapter. The shell assembly includes a shell housing, a plurality of staples, a staple pusher, a staple actuator configured to engage the staple pusher, a knife member, and a knife carrier supporting the knife member. The adapter includes a staple band operatively coupled to an actuation mechanism for axial displacement, a knife band at least partially received within the staple band, and a cam ring rotatably supported about the knife band. The staple band is configured to releasably engage the staple actuator. The knife band is operatively coupled with an actuation mechanism for axial displacement. The cam ring is rotatable between an engaged position in which the knife carrier engages the cam ring for concomitant axial displacement with the knife band and a disengaged position in which the knife carrier is disengaged from the cam ring.

Abstract: A reload assembly a shell housing, a staple cartridge, a pusher assembly, a knife carrier, an annular knife, and a spring clip. The shell housing includes an inner housing portion that defines a central bore. The knife carrier includes a body defining a longitudinal axis and a cutout and is movable within the shell housing between advanced and retracted positions. The spring clip is supported on the inner housing portion of the shell housing and has a locking tang and an engagement portion. The spring clip is movable from a first position in which the locking tang is received within the cutout of the knife carrier to obstruct advancement of the knife carrier to a second position in which the locking tang is removed from the cutout of the knife carrier.

Abstract: A method of encapsulating and hermetically sealing a printed circuit board of a flex cable includes: positioning a printed circuit board portion of a flex cable into a channel defined in a first mold half of a mold, the printed circuit board portion including a substrate and electronic components mounted on the substrate; mounting a second mold half onto the first mold half to enclose the channel of the first mold half and form a cavity within the mold; and filling the cavity of the mold with an encapsulation material through an inlet opening defined through the mold.

Abstract: The present disclosure relates to force sensors and force sensor substrates for use with surgical devices. A force sensor includes a substrate, a plurality of sensing elements, a distal plate, and a pin block assembly. The substrate includes a proximal portion and a distal portion including a proximally-facing surface in fluid communication with a distal surface via an opening extending therebetween. The plurality of sensing elements are mounted on a sensing area of the distal surface of the substrate. The distal plate is welded to the distal surface of the substrate, hermetically sealing the plurality of sensing elements between the distal plate and the distal surface of the substrate. The pin block assembly is welded to the proximally-facing surface of the distal portion of the substrate, hermetically sealing distal ends of a plurality of conductive pins between the pin block assembly and the substrate.

Abstract: An adapter assembly for connecting a loading unit to a handle assembly is provided. The adapter assembly includes a sleeve, a removable trocar assembly releasably securable with the sleeve, and a locking assembly configured to releasably secure the trocar assembly within the sleeve. The locking assembly includes first and second button members and corresponding first and second locking members for releasably securing the trocar assembly.

Abstract: A reload assembly includes a shell housing, a knife carrier, and at least one engagement member. The shell housing includes an inner housing portion and an outer housing portion that is spaced from the inner housing portion to define an annular cavity. A catch is supported within the annular cavity. The knife carrier defines a longitudinal axis and supports a knife. The knife carrier also supports a resilient locking member that is positioned to engage the catch when the knife carrier is in its retracted position after the reload assembly has been fired to retain the knife carrier in the retracted position.

Abstract: A method of hermetically sealing electronic components of a wiring harness and integrating the wiring harness into a surgical device includes: positioning a tube around a printed circuit board and a first end section of a first flex cable of a wiring harness that is electrically coupled to a first end portion of the printed circuit board at a first connection area such that a first end portion of the tube extends axially beyond the first end section of the first flex cable and a second end portion of the tube extends axially beyond a second end portion of the printed circuit board; and filling at least a portion of the tube with an encapsulate to form a hermetic seal within the tube.

Abstract: A surgical instrument includes a shell assembly and an adapter. The shell assembly includes a shell housing, a plurality of staples, a staple pusher configured to eject the plurality of staples from the shell housing, a staple actuator configured to engage the staple pusher, a knife member, and a knife carrier supporting the knife member. The adapter includes a staple band operatively coupled to an actuation mechanism for axial displacement, a knife band at least partially received within the staple band, and a cam ring rotatably supported about the knife band. The staple band is configured to releasably engage the staple actuator. The knife band is operatively coupled with an actuation mechanism for axial displacement. The cam ring is rotatable between an engaged position in which the knife carrier engages the cam ring for concomitant axial displacement with the knife band and a disengaged position in which the knife carrier is disengaged from the cam ring.

Abstract: An adapter assembly for connecting a loading unit to a handle assembly is provided. The adapter assembly includes a sleeve, a trocar assembly releasably securable with the sleeve, and a retaining mechanism configured to releasably secure the trocar assembly within the sleeve and to facilitate cleaning and sterilizing of the adapter assembly.

Abstract: A delivery system for trans-oral insertion of an anvil assembly is provided. The anvil delivery system includes a flexible tube configured for trans-oral insertion into a patient, and a light assembly disposed within the flexible tube configured to emit a light.

Abstract: A method of assembling a hermetically sealed printed circuit board includes: securing a first end portion of a wall of a cap to a substrate around an electrical contact region of the substrate, the wall including a second end portion disposed in an open configuration; mounting an electronic component to the electrical contact region of the substrate; and sealing the second end portion of the wall closed to form a hermetically sealed chamber between the substrate and the cap to encase the electronic component therein.

Abstract: A handheld electromechanical surgical device includes a handle assembly, an adapter assembly, a reload, and an electrical assembly. The handle assembly includes a connecting portion having an electrical connector supported therein. The adapter assembly includes an adapter housing selectively connectable to the connecting portion of the handle assembly and an outer tube extending distally from the adapter housing. The reload includes a housing selectively connectable to the outer tube of the adapter assembly and a circuit board assembly disposed within the reload housing. The electrical assembly includes a flex cable having an elongate body positionable against an outer surface of the adapter assembly. A proximal end of the flex cable is positionable within a cavity defined in the adapter housing and configured to electrically connect with the electrical connector of the handle assembly. A distal end of the flex cable is coupled to the circuit board assembly of the reload.

Abstract: An anvil assembly includes an anvil head pivotally secured to a center rod assembly and a self-retaining backup member disposed with the anvil head assembly. The backup member is moveable between a retracted position in which the anvil head assembly is retained in an operative position and an advanced position in which the anvil head assembly is moveable to a tilted position. The backup member includes a pair of opposed snap tabs for retaining the backup member in its advanced position, a plurality of fingers for engaging a frangible ring of a retaining member, and retaining features for securing a cut ring assembly to the backup member.

Abstract: Modular pure water systems are provided that have a tank and a cover assembly, wherein the tank and cover assembly are configured to removably receive therebetween one or more expansion tubes in a fluid tight manner to allow for selective volume expansion of the pure water system. Also provided are purification media bags for pure water systems that have a shape, construction, and/or material that mitigates the flow of water between the outer wall of the bag and an inner wall of the pure water systems.

Abstract: A circular stapling device includes a reload and an elongate body or adaptor. The reload includes a staple pusher assembly, a knife carrier, and an annular knife supported on the knife carrier. The adaptor includes a pusher drive member and a knife carrier pusher having at least one resilient finger that is deformable inwardly towards the knife carrier into releasable engagement with the knife carrier to releasably couple the knife carrier to the knife carrier pusher. In a pre-fired state, the pusher is positioned to retain the resilient finger in the deformed state to prevent separation of the knife carrier pusher and the knife carrier. After the stapling device is fired and the knife carrier is advanced and subsequently retracted, the resilient finger of the knife carrier pusher is positioned to flex outwardly from the deformed state to automatically uncouple the knife carrier pusher from the knife carrier.